Effect of Post-Weld Heat Treatment on Microstructure and Mechanical Properties of AA7075 Welds
Subject Areas : weldingAlireza Jalil 1 , Nasrollah Bani Mostafa Arab 2 , Malek Naderi 3 , Yaghoub Dadgar Asl 4
1 - Faculty of mechanical engineeringShahid rajaee teacher training university
2 - Department of Mechanical Engineering,Shahid Rajaee Teacher Training University, Iran
3 - Department of Mining and Metallurgical Engineering, Amirkabir University of Technology
4 - دانشگاه فنی و حرفه ای
Keywords: AA7075, Mechanical Properties, Post-Weld Heat Treatment, TIG Welding ,
Abstract :
The attractive mechanical properties of 7075 alloy, such as its high strength-to-weight ratio and fracture toughness, have received special attention in the automotive and aerospace industries. However, welding as a fabrication process has a detrimental effect on this alloy’s properties which affects its mechanical performance. In this work, to compensate for the loss in mechanical properties caused by welding, proper heat treatment operations are adopted. To this end, 1.5 mm AA7075 sheets were first preheated and butt welded using the gas tungsten arc welding process. The welded sample was solution heat treated, quenched, and then artificially aged. Microhardness tests showed an increase of hardness in all zones of the aged specimen compared to those of the original welded blank before heat treatment. A maximum microhardness value of 180 HV was recorded in the heat-affected zone of the aged specimen. In addition, elongation at break, and strength (yield, tensile, and fracture) of the original welded blank increased by about 50% after the artificial aging operation.
[1] Zheng, K., Politis, D. J., Wang, L., and Lin, J., A Review on Forming Techniques for Manufacturing Lightweight Complex-Shaped aluminum Panel Components, International Journal of Lightweight Materials and Manufacture, Vol. 1, No. 2, 2018, pp. 55-8. https://linkinghub.elsevier.com/retrieve/pii/S258884041830012X.
[2] Peter, I., Rosso, M., Study of 7075 Aluminum Alloy Joints, Scientific Bulletin of 'Valahia' University, Materials & Mechanics, Vol. 15, No. 13, 2017, pp. 7-11, Doi 10.1515/bsmm-2017-0011.
[3] Yildirim, M., Özyürek, D., and Gürü, M., The Effects of Precipitate Size on the Hardness and Wear Behaviors of Aged 7075 Aluminum Alloys Produced by Powder Metallurgy Route, Arabian Journal for Science and Engineering, Vol. 15, No. 41, 2016, pp. 4273–4281.
[4] Chen, R., Iwabuchi, A., and Shimizu, T., The Effect of a T6 Heat Treatment on The Fretting Wear of a Sic Particle-Reinforced A356 Aluminum Alloy Matrix Composite, Wear, Vol. 238, No. 2, 2000, pp. 110–119, DOI:10.1016/S0043-1648(99)00328-2.
[5] Li, Z., Xiong, B., Zhang, Y., Zhu, B., Wang, F., and Liu, H., Investigation of Microstructural Evolution and Mechanical Properties During Two-Step Aging Treatment at 115 and 160 ◦C in an Al–Zn–Mg–Cu Alloy Pre-Stretched Thick Plate, Materials Characterization, Vol. 59, No. 3, 2008, pp. 278–282, https://doi.org/10.1016/j.matchar.2007.01.006.
[6] Isadere, A. D., Aremo, B., Adeoye, M. O., Olawale, O. J., and Shittu, M. D., Effect of Heat Treatment on Some Mechanical Properties of 7075 aluminum Alloy, Materials Research, Vol. 16, No. 1, 2013, pp. 190–194, https://doi.org/10.1590/S1516-14392012005000167.
[7] Fakioglu, A., Özyürek, D., Effects of Re-Aging on the Fatigue Properties of aluminum Alloy AA7075, Materials Testing, Vol. 56, No. 7–8, 2014, pp. 575–582, https://doi.org/10.3139/120.110598.
[8] Wang, Z., Wang, S., Zhang, C., and Wang, Z., Effect of Post-Weld Heat Treatment on Microstructure and Mechanical Properties of 7055 Aluminum Alloy Electron Beam Welded Joint, Material Research Express, Vol. 7, 2020, 066528, https://doi.org/10.1088/2053-1591/ab9cea.
[9] Xu, D. K., Rometsch P. A., and Birbilis, N., Improved Solution Treatment for an As-Rolled Al−Zn−Mg−Cu Alloy, Part I. Characterisation of Constituent Particles and Overheating, Materials Science and Engineering A, Vol. 534, No. 2, 2012, pp. 234−243, https://doi.org/10.1016/j.msea.2011.11.065.
[10] Liu, J., Li, H., Li, D., and Yue, W., Application of Novel Physical Picture Based on Artificial Neural Networks to Predict Microstructure Evolution of Al−Zn−Mg−Cu Alloy During the Solid Solution Process, Transactions of Nonferrous Metals Society of China, Vol. 25, No. 3, 2015, pp. 944−953, https://doi.org/10.1016/S1003-6326(15)63683-4.
[11] Ding, J., Wang, D., Wang, Y., and Du, H., Effect of Post Weld Heat Treatment on Properties of Variable Polarity TIG Welded AA2219 Aluminium Alloy Joints, Transactions of Nonferrous Metals Society of China, Vol. 24, No. 5, 2014, pp. 1307-1316, doi.org/10.1016/S1003-6326(14)63193-9.
[12] Asadi, P., Alimohammadi, S., Kohantorabi, O., Soleymani, A., and Fazli, A., Numerical Investigation on The Effect of Welding Speed And Heat Input on The Residual Stress of Multi-Pass TIG Welded Stainless Steel Pipe, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2021, Vol. 235, No. 6-7, pp. 1007–1021, doi.org/10.1177/0954405420981335.
[13] Asadi, P., Alimohammadi, S., Kohantorabi, O., Fazli, A., and Akbari, M., Effects of Material Type, Preheating and Weld Liang, Improving Mechanical Properties of PVPPA Welded Joints of 7075 Aluminum Alloy by PWHT, Materials, Vol. 11, No. 3, 2018, pp. 379, https://doi.org/10.3390/ma11030379.
[14] Miles, M. P., Decker, B. J., and Nelson, T. W., Formability and Strength of Friction stir-welded Aluminum Sheets, Metallurgical and Materials Transactions A, Vol.35, 2004, pp. 3461–3468.
[15] Xiao, L., Chenyang, W., Xiaoping, L., Bin, Z., and Runzhou, L., Investigation of 7075 Aluminum Alloy TIG Welding Joint Using 7075 Aluminum Alloy Wire Before and After Heat Treatment, Materials Research Express, Vol. 10, No. 4, 2023, https://doi.org/10.1088/2053-1591/accac4.
[16] Tušek, J., Klobčar, D., Tungsten inert gas (TIG) welding of aluminum alloy EN AW-AlZn5.5MgCu, Metalurgija Vol. 55, No. 4, 2016, pp. 737–40.
[17] Sokoluk, M., Cao, C., Pan, S., and Li, X., Nanoparticle-Enabled Phase Control for Arc Welding of Unweldable Aluminum Alloy 7075, Nature Communications, Vol. 10, 2019, pp. 98, https://doi.org/10.1038/s41467-018-07989-y.
[18] Kou, S., Solidification and Liquation Cracking Issues in Welding, Vol. 55, No. 6, 2003, pp. 37–42, http://dx.doi.org/10.1007/s11837-003-0137-4.
[19] Gomez, J. M., Salazar, D. E., Urena, A., Villauriz, E., Manzanedo, S., and Barrenaa, I., TIG, and MIG Welding of 6061 and 7020 aluminum Alloys, Microstructural Studies and Mechanical Properties, Welding International, Vol. 13, No. 4, 2010, pp. 293-295, https://doi.org/10.1080/09507119909447381.
[20] Janaki Ram, G. D., Mitra, T. K., Shankar, V., and Sundaresan, S., Microstructural Refinement Through Inoculation of Type 7020 Al–Zn–Mg Alloy Welds and Its Effects on Hot Cracking and Tensile Property, Journal of Materials Processing Technology, Vol. 142, No. 1, 2003, pp. 174–81, https://doi.org/10.1016/S0924-0136(03)00574-0.
[21] E28 Committee, Test Methods for Tension Testing of Metallic Materials, ASTM International, DOI: 10.1520/E0008_E0008M-13A.
[22] E04 Committee, Standard Test Method for Microindentation Hardness of Materials, ASTM International, DOI: 10.1520/E0384-16.
[23] Yeni, C., Sayer, S., Pakdil, M., Comparison of Mechanical and Microstructural Behavior of TIG, MIG ,and Friction Stir Welded 7075 Aluminum Alloy, Vol. 47, No. 5, 2009, pp. 341–347.
[24] Mabuwa, S., Msomi, V., Review on Friction Stir Processed TIG and Friction Stir Welded Dissimilar Alloy Joints, Metals, Vol. 10, No. 1, 2020, pp. 142, doi:10.3390/met10010142.
[25] E04 Committee, Standard Guide for Preparation of Metallographic Specimens, E3–11. DOI:10.1520/E0003-11R17.
[26] E04 Committee, Standard Guide for Reflected–Light Photomicrography, E883 – 11. DOI: 10.1520/E0883-11R17.
[27] Tahmasbi, A., Samuel, A. M., Zedan, Y., Songmene, V., and Samuel, F. H., Effect of Aging Treatment on the Strength and Microstructure of 7075-Based Alloys Containing 2% Li and/or 0.12% Sc, Materials, Vol. 16, No. 23, 2023, pp. 7375, https://doi.org/10.3390/ma16237375.
[28] Ghosh, A., Ghosh, M., Microstructure and Texture Development of 7075 Alloy During Homogenization, Philoso Phical Magazine, 2018, https://doi.org/10.1080/14786435.2018.1439596.
[29] Li, G., Chen, F., and Han, Y., Pass Number on Residual Stress of Welded Steel Pipes by Multi-Pass TIG Welding (C-Mn, SUS304, SUS316), Asadi, Thermal Science and Engineering Progress, Vol. 16, 2020, 100462, https://doi.org/10.1016/j.tsep.2019.100462.