• فهرست مقالات Finite Element Simulation

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        1 - Process Parameters Optimization in Gas Blow Forming of Pin-type Metal Bipolar Plates using Taguchi and Finite Element Methods
        M. Moradian A. Doniavi V. Modanloo V. Alimirzaloo
        Metal bipolar plates are the most important parts of the fuel cells and recently these plates are used instead of graphite ones.In the present study, gas blow forming of a pin-type aluminum 5083 bipolar plate has been studied. After the simulation of the process, the FE چکیده کامل
        Metal bipolar plates are the most important parts of the fuel cells and recently these plates are used instead of graphite ones.In the present study, gas blow forming of a pin-type aluminum 5083 bipolar plate has been studied. After the simulation of the process, the FE model has been validated using experimental results. Then, the effects of parameters including maximum pressure of the gas, pressurization profile and corner radius of the pin on thinning ratio and forming depth of final part have been investigated. Nine experiments were designed using the Taguchi L9 orthogonal array and the experiments were performed using the FE model. The signal to noise (S/N) ratio and the analysis of variance (ANOVA) techniques were carried out to determine the effective parameters and the contribution of each parameter. The maximum pressure of 1.2 MPa, SP2 pressurization profile and corner radius of 0.2 mm lead to the minimum thinning ratio. Also, it was found that to maximize the forming depth, the maximum pressure of 2 MPa, SP1 pressurization profile and corner radius of 0.3 mm should be selected. Also, ANOVA analysis showed that the most significant parameters on thinning ratio and forming depth are corner radius and maximum pressure, respectively. پرونده مقاله
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        2 - A study on the numerical simulation of thermo-mechanical behavior of the novel functionally graded thermal barrier coating under thermal shock
        N. Nayebpashaee H. Vafaeenezhad S. M. M. Hadavi S. H. Seyedein M. R. Aboutalebi H. Sarpoolaky
        An attempt was made to investigate the thermal and residual stress distribution in a novel three layer (La2Zr2O7/8YSZ/NiCrAlY) during a real-like heating regime which includes heating, service time and final cooling. For achieving maximum accuracy and consistency in cal چکیده کامل
        An attempt was made to investigate the thermal and residual stress distribution in a novel three layer (La2Zr2O7/8YSZ/NiCrAlY) during a real-like heating regime which includes heating, service time and final cooling. For achieving maximum accuracy and consistency in calculation of thermal and mechanical properties of hybrid coating system, all related and required properties were introduced to the software in temperature-dependent mode. Element modification approaches like mass scaling leads to a considerable reduction in running time while satisfying and not violating accuracy and converging criteria and constrains. Applying adaptive hybrid meshing techniques which applies both mesh–part dependency and independency during numerical iterative solution avoids element distortion and diverging in coupled problem. Heat flux and nodal temperature contours indicated that, most of damaging and harmful thermal load and residual stresses concentrate on ceramic top coats and this may lead less harm and life time reduction in the substrate. پرونده مقاله
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        3 - Numerical Simulation of Hot Forging Process of KIA Car Brake’s Output Shaft
        saeid Hashemian Peyman Mashhadi Keshtiban Abuzar Es'haghi Oskui
        The present study investigates the production process by closed die forging method of one of the sensitive and safe parts of KIA car brake, which is affected by various mechanical and thermal stresses in its operating conditions; therefore, in the present research, the چکیده کامل
        The present study investigates the production process by closed die forging method of one of the sensitive and safe parts of KIA car brake, which is affected by various mechanical and thermal stresses in its operating conditions; therefore, in the present research, the application of this forming method in the Iranian automotive industry has been discussed. In this study, an attempt was made using finite element analysis in ABAQUS software to determine the maximum force required for forging this part. In addition, the influence of various parameters such as the temperature of the part during the forming process, the coefficient of friction between the part and the die, as well as the strain rate have been investigated. The results indicated that the friction coefficient has a significant effect on the maximum required force, and the maximum values of the load increase with increasing the friction coefficient; but the remarkable result is that the effect of this coefficient is negligible from a value onwards. This point is consistent with the observations in practice. Besides, a strong dependence of the results on the loading speed was observed, and the required force has increased with increasing loading speed for reasons such as the strain hardening phenomenon. Also, the force required for forging has decreased with increasing the temperature, which is due to reduced material strength. This reduction from 900°C to 1000°C is less than 2%, while it is approximately 40% from 1000°C to 1100°C, which is consistent with the experimental reports. پرونده مقاله
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        4 - بررسی عددی و بهینه سازی پارامترهای قالب فرایند فشار در کانال های زاویه دار موازی
        امین آرمانیان حسن خادمی زاده
        امروزه مواد فوق ریز دانه به دلیل خواص کم نظیر خود جایگاه ویژه ای در صنایع مختلف پیدا کرده اند. با کاهش اندازه دانه، سهم اتم‌های موجود در مرز دانه‌ها افزایش‌یافته و زیادشدن مرز دانه ها موجب جلوگیری از حرکت نابه جایی ها و بالا رفتن استحکام می-شود. یکی از روش های تولید موا چکیده کامل
        امروزه مواد فوق ریز دانه به دلیل خواص کم نظیر خود جایگاه ویژه ای در صنایع مختلف پیدا کرده اند. با کاهش اندازه دانه، سهم اتم‌های موجود در مرز دانه‌ها افزایش‌یافته و زیادشدن مرز دانه ها موجب جلوگیری از حرکت نابه جایی ها و بالا رفتن استحکام می-شود. یکی از روش های تولید مواد فوق ریز دانه، اعمال تغییر شکل پلاستیک شدید می باشد. جهت اعمال تغییر شکل پلاستیک می-توان از روش های بسیاری استفاده نمود که در این پژوهش از کانال های زاویه دار موازی استفاده می شود. جهت بررسی عددی این فرایند از نرم افزار المان محدود آباکوس و جهت بهینه سازی نتایج از روش شبکه عصبی و الگوریتم ژنتیک استفاده شده است. در این پژوهش اثر پارامتر های قالب که شامل زاویه کانال، طول لوله، افزایش اختلاف قطر و ضریب اصطکاک می باشد، بررسی می شود. نتایج نشان داد که ضریب اصطکاک و طول لوله مورد آزمایش هر کدام جداگانه بر همگن شدن توزیع کرنش بسیار نقش داشته است، به طوری که با افزایش مقدار ضریب اصطکاک تعریفی و کاهش میزان طول لوله، توزیع کرنش به سمت همگنی و یکنواختی سوق پیدا خواهد کرد. تفاضل افزایش قطر لوله و زاویه کانال قالب تاثیر چندانی بر بهبود یکنواختی توزیع کرنش نخواهند داشت. از سوی دیگر افزایش ضریب اصطکاک، طول لوله و افزایش قطر لوله هر کدام جداگانه منجر به افزایش نیروی فرایند می شوند درحالی که افزایش زاویه کانال قالب منجر به کاهش نیروی شکل دهی شد. پرونده مقاله
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        5 - بررسی اثر هندسه پلیسه رو بر جریان مواد و شکل گیری عیوب در فورجینگ سرد آلیاژ آلومینیوم 3003
        میلاد بنداد کرمانی مهرداد عضو امینیان
        هدف از این پژوهش بررسی تاثیر هندسه پلیسه‌رو بر روی جریان داخلی مواد، پیش بینی عیوب و پارامترهای فرایند فورجینگ سرد است. به همین منظور سه شکل هندسی پلیسه رو های ذوزنقه ای، بیضوی و مربعی بر روی یک قطعه ساده مخروطی شکل مورد بررسی قرار گرفت. تاثیر هندسی پلیسه رو ها با استفا چکیده کامل
        هدف از این پژوهش بررسی تاثیر هندسه پلیسه‌رو بر روی جریان داخلی مواد، پیش بینی عیوب و پارامترهای فرایند فورجینگ سرد است. به همین منظور سه شکل هندسی پلیسه رو های ذوزنقه ای، بیضوی و مربعی بر روی یک قطعه ساده مخروطی شکل مورد بررسی قرار گرفت. تاثیر هندسی پلیسه رو ها با استفاده از نرم افزار المان محدود آباکوس شبیه‌سازی شد و پس از آن قالب با پلیسه رو بهینه، ساخته شد و فرایند فورجینگ جهت راستی آزمایی نتایج شبیه سازی بر روی یک قطعه از جنس آلیاژ آلومینیوم 3003، انجام گرفت. نتایج حاصل نشان داد، شکل پلیسه رو ذوزنقه ای نسبت به دیگر موارد، شرایط مناسبتری برای جریان مواد ایجاد می‌کند. براساس نتایج شبیه سازی، بیشینه مقدار کرنش پلاستیک در اطراف پلیسه رو اتفاق افتاد و مقدار آن در قالب با پلیسه رو ذوزنقه ای نسبت به قالب های بیضوی و مربعی بیشتر بود که ناشی از سیلان بیشتر مواد در پلیسه رو ذوزنقه ای بود. توزیع و اعمال فشار مورد نیاز جهت تولید قطعه نهایی بر روی قطعه کار با پلیسه رو مربعی شکل بیشتر از نمونه های دیگر در شبیه سازی پیش بینی شد. بیشینه فشار اعمال شده توسط قالب بر روی قطعه کار در قسمت پلیسه رو بود که برای پلیسه رو مربعی شکل، بیشترین مقدار خود را داشت و در مورد پلیسه رو ذوزنقه ای کمترین مقدار را دارا بود. پرونده مقاله
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        6 - مطالعه‌ی تجربی و عددی اثرموج انفجار حاصل از ماده منفجره بر روی ورق‌های آلومینیومی
        شهرام یاره یی مجید گنجی
        انفجار یک واکنش شیمیایی سریع در ماده است، که ماده‌ای اولیه را به گاز تبدیل می کند. فرآیند انفجار به دو بخش کلی شروع انفجار و فرآیند برهم‌کنش میان محصولات گازی و محیط اطراف تقسیم می شود. شناخت رفتار الاستیک-پلاستیک و پیش بینی فشار پارگی صفحات دایروی مورد استفاده در لوله چکیده کامل
        انفجار یک واکنش شیمیایی سریع در ماده است، که ماده‌ای اولیه را به گاز تبدیل می کند. فرآیند انفجار به دو بخش کلی شروع انفجار و فرآیند برهم‌کنش میان محصولات گازی و محیط اطراف تقسیم می شود. شناخت رفتار الاستیک-پلاستیک و پیش بینی فشار پارگی صفحات دایروی مورد استفاده در لوله شاک ها و ارتباط آن با پارامترهای هندسی ورق های دایروی لازم است. بنابراین از لوله شاک در تحلیل و ایجاد موج شاک و شبیه سازی بار انفجاری روی صفحات استفاده می شود. در این مقاله با استفاده از آزمایشات تجربی و مدلسازی المان محدود، به بررسی اثر موج انفجار ناشی از ماده منفجره بر روی ورق های آلومینیومی پرداخته می شود. برای شبیه سازی آزمایش ها از نرم افزار هیدروکد اتوداین انسیس استفاده خواهد شد. همچنین به منظور انجام آزمایش تجربی، لوله شاکی با ابعاد مشخص برای بررسی اثر انفجار مواد منفجره بر روی ورق های هدف طراحی و ساخته شد. پرونده مقاله
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        7 - بررسی تاثیر جهت گیری هسته لانه زنبوری نسبت به صحفات جانبی بر قابلیت جذب انرژی پنل ساندویچی استفاده شده در چاله آسانسور
        امیر قیاسوند حسین احمدی رشید سوان حسنی فرد
        پنل های ساندویچی دارای قابلیت و توان بالا در زمینه جذب انرژی و مستهلک سازی انرژی جنبشی حاصل از برخورد در مواجهه با موج های انفجاری می باشند. در پژوهش حاضر تاثیر جهت گیری هسته لانه زنبوری پنل ساندویچی نسبت به صفحات جانبی و راستای بارگذاری بر قابلیت جذب و مستهلک سازی انرژ چکیده کامل
        پنل های ساندویچی دارای قابلیت و توان بالا در زمینه جذب انرژی و مستهلک سازی انرژی جنبشی حاصل از برخورد در مواجهه با موج های انفجاری می باشند. در پژوهش حاضر تاثیر جهت گیری هسته لانه زنبوری پنل ساندویچی نسبت به صفحات جانبی و راستای بارگذاری بر قابلیت جذب و مستهلک سازی انرژی ناشی از برخورد کابین آسانسور با پنل ساندویچی تعبیه شده در چاله آسانسور مورد بررسی قرار گرفته است. از شش زاویه 30, 20, 10, 5, 0 و 45 درجه بدین منظور استفاده گردید. مشاهده شد که با افزایش میزان زاویه جهت گیری هسته پنل نسبت به راستای ضربه میزان سختی پنل دچار افت خواهد شد و این افت با افزایش بیشتر زاویه جهت گیری هسته به صورت شدید تری اتفاق خواهد افتاد. با افزایش میزان زاویه هسته لانه زنبوری از حد بهینه، سازه به دلیل کرنش پلاستیک بزرگ فشردگی و مچالگی را تجربه خواهد نمود که این امر موجب افزایش شدید سختی پنل می گردد و پنل به دلیل عدم تراکم پذیری همانند یک جسم صلب عمل می نماید و قابلیت مستهلک سازی انرژی آن به شدت دچار کاهش می گردد. پرونده مقاله
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        8 - Finite element simulation of pyroplastic deformation, anisotropic shrinkage and heterogeneous densification for ceramic materials during liquid phase sintering process
        Hamed Yaghoubi Esmail Salahi Fateme Taati
        Pyroplastic deformation is a distortion of the ceramic shape during the sintering process. It occurs because the flow of the vitreous phase at high temperature and the applied stress due to the weight of the product during sintering process. The aim of this paper deals چکیده کامل
        Pyroplastic deformation is a distortion of the ceramic shape during the sintering process. It occurs because the flow of the vitreous phase at high temperature and the applied stress due to the weight of the product during sintering process. The aim of this paper deals with describing a numerical-experimental method to evaluate the pyroplastic deformation, to predict the anisotropic shrinkage and heterogeneous densification for ceramic materials during the liquid phase sintering process, as a function of sintering time. For this purpose, three experimental configurations including midpoint deflection, sinter bending and free sintering test were designed; the finite element method are implemented by the CREEP user subroutine code in ABAQUS. The fair accordance between simulation results and experimental data reveals that the shear and bulk viscosity modulus as well as dynamic viscosity used in the simulation are near the real ones. The anisotropic shrinkage factor K_xy has been proposed to investigate the shrinkage anisotropy. It has been shown that the shrinkage along the normal axis of slip casting is about 1.5 times larger than that of casting direction. The inhomogeneity in Von-Misses, pressure, and principal stress intensifies the density non-uniformity in the samples. پرونده مقاله
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        9 - Prediction of forging force and barreling behavior in isothermal hot forging of AlCuMgPb aluminum alloy using artificial neural network
        hamidreza Rezaei Ashtiani p shahsavari
        In the present investigation, an artificial neural network (ANN) model is developed to predict the isothermal hot forging behavior of AlCuMgPb aluminum alloy. The inputs of the ANN are deformation temperature, frictional factor, ram velocity and displacement whereas the چکیده کامل
        In the present investigation, an artificial neural network (ANN) model is developed to predict the isothermal hot forging behavior of AlCuMgPb aluminum alloy. The inputs of the ANN are deformation temperature, frictional factor, ram velocity and displacement whereas the forging force, barreling parameter and final shape are considered as the output variable. The developed feed-forward back-propagation ANN model is trained with Leven berg–Marquardt learning algorithm. Since the finite element (FE) simulation of the process is a time-consuming procedure, the ANN has been designed and the outputs of the FE simulation of the hot forging are used for training the network and then, the network is employed for prediction of the behavior of the output parameters during the isothermal forging process. Experimental data is compared with the FE predictions to verify the model accuracy. The performance of the ANN model is evaluated using a wide variety of standard statistical indices. Results show that the ANN model can efficiently and accurately predict isothermal hot forging behavior of AlCuMgPb alloy. Finally the extrapolation ability and noise sensitivity of the ANN model are also investigated. It is found that the extrapolation ability is very high in the proximity of the training domain, and the noise tolerance ability very robust. پرونده مقاله
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        10 - 3D finite element study of temperature variations during equal channel angular pressing
        Mehdi Shaban Ghazani A. vajd B. Mosadeg
        Equal channel angular pressing is the most promising method of severe plastic deformation with the capability of producing ultrafine grained materials. These materials exhibit improved mechanical and physical properties compared with their coarse grained counter parts.T چکیده کامل
        Equal channel angular pressing is the most promising method of severe plastic deformation with the capability of producing ultrafine grained materials. These materials exhibit improved mechanical and physical properties compared with their coarse grained counter parts.The temperature variation in the sample during ECA-pressing is a key factor determining the final microstructure and mechanical properties of processed material. Therefore, in the present study, temperature rise and temperature distribution in the sample was studied with the aid of finite element simulation. In this regard, the effect of friction, ram speed and material type on the amount of temperature rise and also the temperature profile in the sample was investigated. Results of FEM simulations showed good consistency with the temperature data acquired in the experimental work. In addition, it was shown that the sample temperature AND THE AMOUNT OF TEMPERATURE RISE increases with the increase of friction; ram speed and work hardening coefficient of the material. پرونده مقاله
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        11 - Plastic deformation of 7075 Aluminum Alloy using Integrated Extrusion-Equal Channel Angular Pressing
        mehdi shaban sahel gozalzadeh beitallah eghbali
        Grain refinement improves the mechanical properties and formability of metals and alloys. So far, several different grain refinement methods have been proposed and studied. Severe plastic deformation is one of the most promising and efficient methods. Therefore, in the چکیده کامل
        Grain refinement improves the mechanical properties and formability of metals and alloys. So far, several different grain refinement methods have been proposed and studied. Severe plastic deformation is one of the most promising and efficient methods. Therefore, in the present study the possibility of imposing a two-step severe plastic deformation (Extrusion and Equal channel angular pressing) on AA7075 alloy using a special designed die is investigated. Using this method, a very coarse grained microstructure with grain size of 94µm is refined to grain size of 7.5µm. Also, microstructural developments during severe deformation with and without preheating are investigated. Plastic strain distribution and temperature variation inside deformed samples are predicted by the use of thermal coupled displacement 3D finite element method. Results of FEM simulations clearly showes that the plastic strain distribution and temperature is non-uniform in sample and this introduces inhomogeneity in the resultant microstructure of sample at different regions. پرونده مقاله
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        12 - A Study on the Forming of Sheet Metal Parts Using Multi-Point Forming Technology
        Vahid Rikhtehgar Nezami Behrooz Zareh Abbas Vafaee Sefat
        In recent years, in order to reducing die design and manufacturing costs, Multi point forming technique has gained an increasing interest because of its high flexibility. In this process, the conventional fixed shape solid die sets are replaced with a pair of opposite m چکیده کامل
        In recent years, in order to reducing die design and manufacturing costs, Multi point forming technique has gained an increasing interest because of its high flexibility. In this process, the conventional fixed shape solid die sets are replaced with a pair of opposite matrices of controllable elements. In this paper, the fundamental principles of multi-point forming was described and the possibility of forming the one sheet metal part by this technique was investigated experimentally and analyzed using finite element simulation. Wrinkles and dimples are the most typical defects in multi-point forming of sheet metal. By the proper selection of process parameters the sound cup with good surface quality and uniform thickness distribution can be formed. The results obtained demonstrated that multi-point forming technology can be used as an effective and economic tool to the forming of single parts with different shapes and is cost-effective. پرونده مقاله
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        13 - Simulation of a Microgripper with Electrothermal Actuator Using COMSOL Software Based on the Finite Element Method
        Amin Rouhani Esfahani Mojtaba Kolahdouzan Mehran Moradi
        Micro-electro-mechanical systems (MEMs) are Combination of electrical and mechanical components in Micron dimensions. In recent years, holding, actuating methods and handling of MEMs components such as microgripper, microsensors and etc. have been deeply studied. Microg چکیده کامل
        Micro-electro-mechanical systems (MEMs) are Combination of electrical and mechanical components in Micron dimensions. In recent years, holding, actuating methods and handling of MEMs components such as microgripper, microsensors and etc. have been deeply studied. Microgrippers for handling, positioning and assembling of micro components are very useful so that for clamping need actuation created using electrostatic, electrothermal, and electromagnetic actuators. In this paper, a new design of an electrothermal microgripper with U-shape actuators for holding and carrying a wide range of parts at the same time, For voltages corresponding between 1 to 10 volts, have been fabricated. The microgripper is made of silicone with thickness of 25 microns, and pieces between 460 to 480 microns that can hold it. The behavior of the microgripper in Multi physics powerful finite element software (COMSOL) was evaluated and the displacements of arms hold and heat generations have been simulated. پرونده مقاله
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        14 - Analysis of Roll Wear in Reshaping Using Finite Element Simulation
        مهدی سلمانی تهرانی رضا خدابنده شهرکی حسام ولیدی
        Reshaping process is a widely used method for producing tubes with non-circular cross sections. Owing to the friction between pipe and rolls, initial round pipe moves forward and consequently, it gradually formed into square or rectangular one. In practice, geometric pr چکیده کامل
        Reshaping process is a widely used method for producing tubes with non-circular cross sections. Owing to the friction between pipe and rolls, initial round pipe moves forward and consequently, it gradually formed into square or rectangular one. In practice, geometric profile of the rolls will be changed after a while. These changes would be detrimental the production of faultless products. Therefore, in this paper the reshaping process is studied considering wear phenomena on the rolls. This study is a co-operation with a related industry at which square tubes are produced using reshaping process. In order to investigate the production line, considering industrial datasheets, the process is modeled by means of a commercial FEM package, ABAQUS\Explicit. The reshaping process is simulated as a 3D model and subsequently the sustainable regions to wear are investigated. The influences of significant parameters such as material and thickness of strip, as well as friction coefficient on the worn area, are studied. At the end, the FEM reults are comprised with the experiments reults and a good consistency between them is seen. پرونده مقاله
      • دسترسی آزاد مقاله

        15 - Axial Crushing Analysis of Sandwich Thin-walled Tubes using Experimental and Finite Element Simulation
        سجاد آذرخش عباس رهی
        Application of impact energy absorption systems in different industries is of special significance. Thin-walled tubes, due to their lightness, high energy absorption capacity, long crushing length and the high ratio of energy absorption to weight, have found ever-increa چکیده کامل
        Application of impact energy absorption systems in different industries is of special significance. Thin-walled tubes, due to their lightness, high energy absorption capacity, long crushing length and the high ratio of energy absorption to weight, have found ever-increasing application as one of the most effective energy absorption systems. In this research, through carrying out experimental tests and finite element simulation, the crushing mechanism of hollow & solid (filled with polyurethane foam), sandwiched, thin-walled structures under the influence of axial, quasi-static loading has been studied. The tested cylindrical samples are made using extrusion method. These samples are compressed between two rigid plates under quasi-static loading conditions, and then the collapse mechanism, the crushing force fluctuations and absorbed energy are determined. A numerical model is presented based on the finite element analysis to simulate the collapse process, considering the non-linear responses of material behavior, contact surface and large deformation effects. Simulation of tested specimen has been executed by ABAQUS software in 3- dimensional models through explicit method. Comparison of numerical and experimental results showed that the present model provided an appropriate procedure to determine the collapse mechanism, crushing load and the amount of energy absorption. The model is used to evaluate the thickness effects of the tube, material quality, imperfection and density of the foam on the mean crush load, energy absorption capacity, and collapse mechanism of cylindrical shells. Research results showed that the existence of foam increases the amount of energy absorbtion in the structures. Increase of energy absorbtion and also increase of average crushing force, in foams with higher density is more evident. پرونده مقاله
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        16 - Numerical Study on Effect of Bilinear Pressure Path on Corner Filling in Hydroforming of Tube in Box-Shape Die
        محسن لوح موسوی میثم شهبازی
        Die corner filling is very important in tube hydroforming process. Definition of the internal pressure path is a key factor in improving the corner filling. However, the factors that cause improvement of corner filling are still unclear. In this paper, effect of bilinea چکیده کامل
        Die corner filling is very important in tube hydroforming process. Definition of the internal pressure path is a key factor in improving the corner filling. However, the factors that cause improvement of corner filling are still unclear. In this paper, effect of bilinear pressure path on corner filling in hydroforming of tube in box-shape die is studied using both finite element simulation and experiment. For this pressure path, pressure increases to an initial pressure and then it increases to a final pressure (calibration pressure) linearly. It is shown that, an initial pressure lower than yield pressure of the tube is caused a small wrinkle which is eliminated into the corner of die and thus the corner filling is improved, whereas for other pressure paths with higher initial pressures a round bulging occurred in former stages of deformation, and thus the corner filling of die is deteriorated. پرونده مقاله