Designing and Analyzing an Elevated Atmospheric Tank: A Case Study
محورهای موضوعی : Applied MechanicsFarzad Cheraghpour Samavati 1 , Behrooz Ebrahimi 2
1 - Department of Mechanical Engineering, Pardis Branch, Islamic Azad University, Tehran, Iran
2 - 2- Intelligent Mechanical Systems Research Laboratory, Department of Mechanical Engineering, Pardis Branch, Islamic Azad University, Tehran, Iran
کلید واژه: Design method, elevated atmospheric tank, standard codes, pressure vessel,
چکیده مقاله :
The pressure vessels design process is a modular approach which is always advised and encouraged to comply by related codes and regulations to conform to a more uniform methodology. Such processes, in order to maintain the individual contributions and innovations, need to be monitored and modified regularly. Documented case studies of different, unique approaches, in compliance of the current existing codes and in a more academic context is one of the monitoring methods which could be explored. In this paper, design and analysis of a uniquely shaped atmospheric tank, in compliance of two suggested codes of ASME VIII Div.1 and API 620, is investigated and by implementing the design procedure, comparing both codes’ criteria, a detailed and comprehensive approach is laid out for design engineers to explore the experimental code selection and design methodology for low pressure vessels applied by PV Elite software. A comparison of both intended codes was also carried out and applied for each step within the scope of the paper. The results demonstrated a more in-depth vision of both codes and their reliability through risk evaluation of design parameters.
The pressure vessels design process is a modular approach which is always advised and encouraged to comply by related codes and regulations to conform to a more uniform methodology. Such processes, in order to maintain the individual contributions and innovations, need to be monitored and modified regularly. Documented case studies of different, unique approaches, in compliance of the current existing codes and in a more academic context is one of the monitoring methods which could be explored. In this paper, design and analysis of a uniquely shaped atmospheric tank, in compliance of two suggested codes of ASME VIII Div.1 and API 620, is investigated and by implementing the design procedure, comparing both codes’ criteria, a detailed and comprehensive approach is laid out for design engineers to explore the experimental code selection and design methodology for low pressure vessels applied by PV Elite software. A comparison of both intended codes was also carried out and applied for each step within the scope of the paper. The results demonstrated a more in-depth vision of both codes and their reliability through risk evaluation of design parameters.
[1] R. P. Khobragade and R. R. Gandhe, "Design & Analysis of Pressure Vessel with Hemispherical & Flat Circular End," IJIRST-International Journal for Innovative Research in Science & Technology|, pp. 12458-12469, 2017.
[2] E. R. Megyesy, Pressure Vessels Handbook, Tulsa: Pressure Vessel Handbook Pub, 2008.
[3] C. Matthews, Engineers’ Guide to Pressure Equipment, Bury St Edmunds: Professional Engineering Publishing Limited, 2001.
[4] G. Pahl, W. Beitz, Engineering Design: A Systematic Approach, Springer Science & Business Media, 2007.
[5] S.J. Niranjana, S.V. Patel, A.K. Dubey, "Design and Analysis of Vertical Pressure Vessel using ASME Code and FEA Technique," IOP Conference Series: Materials Science and Engineering, p. 376, 2018.
[6] M. Sharifi, A. Moezi, N. Sobati, "The Seismic Fragility Curve of Atmospheric Steel Storage Tanks on a Pile," Soil Dynamics and Earthquake Engineering, pp. 150-159, 2019.
[7] O.J.R Olivar, S.Z. Mayorga, F.M. Giraldo, "The effects of extreme winds on atmospheric storage tanks," Reliability Engineering & System Safety, vol. 195, no. 106686, p. 7, 2020.
[8] H. Hernández Barrios, "Seismic Response of Inverted Pendulum-Type Elevated Tanks," Latin American Journal of Solids and Structures, p. 15(12), 2018.
[9] M. R. Nathan Barkley, "General Criteria and Evaluations for the Selection of ASME Section VIII, Division 1 or 2 for New Construction Pressure Vessels," in ASME 2020 Pressure Vessels & Piping Conference, Virtual, 2020.
[10] B. Millet, K. Ebrahimi, J. Lu, D. Spencer, "A Case for New Low Pressure Vessel (LPV) Codes for Design Pressures Below 15 psi (100 kPA).," in Proceedings of the ASME 2021 Pressure Vessels & Piping Conference, Virtual, 2021.
[11] M. Kaul, K. Nallasivan, "Response of Elevated Water Tanks Subjected to Lateral Loads," International Journal of Civil Engineering and Technology, pp. 453-462, 2022.
[12] V. V. D. Markam, "Wind Analysis on Elevated Steel Water Tank with Different Shape Tanks," Journal of Mechanical and Civil Engineering, pp. 12-20, 2022.
[13] M. Wieschollek, M. Kopp, B. Hoffmeister, M. Feldmann, B. Factor, "Seismic Design of Spherical Liquid Storage Tanks," Steel Construction, pp. 239-247, 2011.
[14] S. Vinayka, "Simplified External Pressure Design of ASME Pressure Vessels Using Closed Form Solution," JOURNAL OF PRESSURE VESSEL TECHNOLOGY, vol. 142, no. 5, p. 4, 2020.
[15] S.R. Gupta, C.P. Vora, "A Review Paper on Pressure Vessel Design and Analysis," International Journal of Engineering Research & Technology, pp. 101-107, 2014.
[16] M. S. Schmidt, "Atmospheric Tank Failures: Mechanisms and an Unexpected Case Study," American Institute of Chemical Engineers Process Safety Progress, vol. 00, no. 00, pp. 1-8, 2017.
[17] M.N. Shatla, M. El Hady, "Storage Tanks - Selection Of Type, Design Code And Tank Sizing," in International Conference of Chemical Engineering, Cairo (Egypt), 2004.
[18] J.R. Rasi, R. Bernardo, D. Caunetto, J.F. Broetto, "Design of alternatives for elevated bottoms of vertical steel tanks with double cells to water storage," IOSR Journal of Mechanical and Civil Engineering, vol. 17, no. 6, pp. 45-59, 2021.
[19] J. Zheng, Y. Yu, Y. Chen, K. Li, Z. Zhang, W. Peng, C .Gu, P. Xu, "Comparison of Ellipsoidal and Equivalent Torispherical Heads Under Internal Pressure: Buckling, Plastic Collapse and Design Rules," JOURNAL OF PRESSURE VESSEL TECHNOLOGY, vol. 143, no. 2, p. 10, 2021.
[20] D. Moss and M. Basic, Pressure Vessel Design Manual, Oxford: Elsevier Inc., 2012.
[21] J. H. Perry, Chemical Engineer's Handbook, New York: McGraw Hill, 1950.
[22] M. Shariati, H. Sadeghi, M. Ghannadi, H. Gharooni, "Semi Analytical Analysis of FGM Thick-Walled Cylindrical Pressure Vessel with Longitudinal Variation of Elastic Modulus under Internal Pressure," Journal of Solid Mechanics, vol. 7, no. 2, pp. 131-145, 2015.
[23] Y. R. M. S. Ahmed Ibrahim, "Stress Analysis of Thin-Walled Pressure Vessels," Mechanical Engineering Technology, vol. 5, no. 1, pp. 1-9, 2015.
[24] H. T., Banks, et al. "An experimentally validated damage detection theory in smart structures." Journal of sound and vibration 191.5 (1996): 859-880..
[25] M. Vathi, S.A. Karamanos, I.A. Kapogiannis, K.V. Spiliopoulos, "Performance Criteria for Liquid Storage Tanks and Piping Systems Subjected to Seismic Loading," JOURNAL OF PRESSURE VESSEL TECHNOLOGY, vol. 139, no. 5, p. 12, 2017.
[26] H. Eskandari, M. Ghanbari, F. Mirzadeh, "Three-Dimensional Stress Analysis for Semi-Elliptical Cracks in the Connection of Cylinder-Hemispherical Head for Thick-Walled Cylindrical Pressure Vessels," Journal of Solid Mechanics, vol. 13, no. 1, pp. 1-10, 2021.
[27] R. Sharma, A. Pachauri, "A review of pressure vessels regarding their design, manufacturing, testing, materials, and inspection.," Materials Today: Proceedings., vol. 80, no. 3, p. 7, 2023.
[28] M. H. J. James R. Farr, Guidebook for the Design of ASME Section VIII Pressure Vessels, New York: ASME Press, 2010.
[29] API620, API STD 620, Washington: American Petroleum Institute (API), 2013.
[30] ASME Boiler and Pressure vessel Commitee, "RULES FOR CONSTRUCTION OF PRESSURE VESSELS Division 1," in Boiler & Pressure Vessel Code Section VIII, New York, ASME, 2021, p. 17.
[31] API620, Design and Construction of Large, Welded, Low-pressure Storage Tanks, Washington: American Petroleum Institue, 2018.