Thermal Loads and Surface Quality Evaluation in Machining of Hardened Die Steel under Dry and Cryogenic Machining
Subject Areas : advanced manufacturing technologyFarshid Jafarian 1 , Emad Mohseni 2
1 - Faculty of Engineering, Mahallat Institute of Higher Education, Mahallat, Iran
2 - Faculty of Engineering, Mahallat Institute of Higher Education,
Mahallat, Iran
Keywords:
Abstract :
[1] Boy, M., yaşar, N., and Çiftçi, I., Experimental Investigation and Modelling of Surface Roughness and Resultant Cutting Force in Hard Turning of Aisi H13 Steel, Materials Science and Engineering, Vol. 161, 2016, pp. 012039, DOI: https://doi.org/10.1088/1757-899X/161/1/012039.
[2] Cui, X., Zhao, J., and Tian, X., Tool Wear in High-Speed Face Milling of Aisi H13 Steel, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Tribology, Vol. 226, No. 10, 2012, pp. 1693-1684, DOI: https://doi.org/10.1177/0954405412455378.
[3] Shi, L., Investigation of Tool Wear and Surface Roughness When Turning Titanium Alloy (Ti6Al4V) Under Different Cooling and Lubrication Conditions, Ferroelectrics, Vol. 526, No. 1, 2018, pp. 199-205, DOI: https://doi.org/10.1080/00150193.2017.1391003.
[4] Jafarian, F., 3D Modeling of Recrystallized Layer Depth and Residual Stress in Dry Machining of Nickel-Based Alloy, Journal of the Brazilian Society of Mechanical Sciences and Engineering, Vol. 41, No. 4, 2019, pp. 198, DOI: https://doi.org/10.1007/s40430-019-1707-x.
[5] Masoudi, S., Vafadar, A., Hadad, M., and Jafarian, F., Experimental Investigation into The Effects of Nozzle Position, Workpiece Hardness, And Tool Type in Mql Turning of Aisi 1045 Steel, Materials and Manufacturing Processes, Vol. 33, No. 9, 2018, pp. 1011-1019, DOI: https://doi.org/10.1080/10426914.2017.1401716.
[6] Dhar, N. R., Paul, S., and Chattopadhyay, A. B., Machining of AISI 4140 Steel Under Cryogenic Cooling - Tool Wear, Surface Roughness and Dimensional Deviation, Journal of Materials Processing Technology, Vol. 123, No. 3, 2002, pp. 483-489, DOI: https://doi.org/10.1016/S0924-0136(02)00134-6.
[7] Jafarian, F., Masoudi, S., Soleimani, H., and Umbrello, D., Experimental and Numerical Investigation of Thermal Loads in Inocnel 718 Machining, Materials and Manufacturing Processes, Vol. 33, No. 9, 2018, pp. 1020-1029, DOI: https://doi.org/10.1080/10426914.2018.1424907.
[8] Masoudi, S., Esfahani, M. J., Jafarian, F., and Mirsoleimani, S. A., Comparison the Effect of MQL, Wet and Dry Turning on Surface Topography, Cylindricity Tolerance and Sustainability, International Journal of Precision Engineering and Manufacturing-Green Technology, Vol. 6, No. 2, 2019, pp.100-113, DOI: https://doi.org/10.1007/s40684-019-00042-3.
[9] Sun, S., Brandt, M., and Dargusch, M. S., Thermally Enhanced Machining of Hard-To-Machine Materials—A Review, International Journal of Machine Tools and Manufacture, Vol. 50, No. 8, 2010, pp. 663-668, DOI: https://doi.org/10.1016/j.ijmachtools.2010.04.008.
[10] Karmakar, D. P., Gopinath, M., and KumarNath, A., Effect of Tempering on Laser Remelted Aisi H13 Tool Steel, Surface and Coatings Technology, Vol. 36, 2019, pp. 136-149, DOI: https://doi.org/10.1016/j.surfcoat.2019.01.022.
[11] Dhananchezian, M., Kumar, M. P., and Sornakumar, T., Cryogenic Turning of AISI 304 Stainless Steel with Modified Tungsten Carbide Tool Inserts, Materials and Manufacturing Processes, Vol. 26, No. 5, 2011, pp. 781-785, DOI: https://doi.org/10.1080/10426911003720821.
[12] Evans, C., Bryan. J. B., Cryogenic Diamond Turning of Stainless Steel, CIRP Annals-Manufacturing Technology, Vol. 40, No. 1, 1994, pp. 571-575, DOI: https://doi.org/10.1016/S0007-8506(07)62056-3.
[13] Umbrello, D., Influence of Material Microstructure Changes On Surface Integrity in Hard Machining of Aisi 52100 Steel, International Journal of Advance Manufacturing Technology, Vol. 54, 2011, pp. 887-898, DOI: https://doi.org/10.1007/s00170-010-3003-x.
[14] Dahlman, P., Gunnberg, F., and Jacobson, M., The Influence of Rake Angle, Cutting Feed and Cutting Depth On Residual Stresses in Hard Turning, Journal of Materials Processing Technology, Vol. 147, No. 2, 2004, pp. 181-184, DOI: https://doi.org/10.1016/j.jmatprotec.2003.12.014.
[15] Zhao, T., Zhou, J. M., Bushlya, V., and Ståhl, J. E., Effect of Cutting Edge Radius On Surface Roughness and Tool Wear in Hard Turning of Aisi 52100 Steel, International Journal of Advanced Manufacturing Technology, Vol. 91, 2017, pp. 3611-3618, DOI: https://doi.org/10.1007/s00170-017-0065-z.
[16] Kumar, S., Singh, D., and Singh Kalsi, N., Surface Quality Evaluation of Aisi 4340 Steel Having Varying Hardness During Machining with Tin-Coated Cbn Inserts, Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology, Vol. 231, No. 7, 2016, pp. 925-933, DOI: https://doi.org/10.1177/1350650116684243.
[17] Aouici, H., Fnides, B., Elbah, M., Benlahmidi, S., Bensouilah, H., and Yallese, M. A., Surface Roughness Evaluation of Various Cutting Materials in Hard Turning of Aisi H11, International Journal of Industrial Engineering Computations, Vol. 7, 2016, pp. 339-352, DOI: https://doi.org/10.5267/j.ijiec.2015.9.002.
[18] kumar, S., Dilbag, S., and Singh Kalsi, N., Study on the Effect of Workpiece Hardness and Toolnose on Cutting Force and Chip-Tool Interface Temperature During Dry Hard Turning of Aisi 4340 Steel, I-Manager's Journal on Mechanical Engineering, Vol. 8, No. 1, 2018, pp. 8-19, DOI: https://doi.org/10.26634/jme.8.1.13821.
[19] Abdelkrim, M., Brabie, G., Belloufi, A., Catalin, T., and Chirita, B., Experimental Investigations to Evaluate the Effects of Cutting Parameters on Cutting Temperature and Residual Stresses During Milling Process of the AISI 1045, IOP Conference Series: Materials Science and Engineering, Vol. 227, 2017, pp. 012001, DOI: https://doi.org/10.1088/1757-899X/227/1/012001.
[20] Özel, T., Hsu, T. K., and Zeren, E., Effects of Cutting Edge Geometry, Workpiece Hardness, Feed Rate and Cutting Speed on Surface Roughness and Forces in Finish Turning of Hardened Aisi H13 Steel, The International Journal of Advanced Manufacturing Technology, Vol. 25, 2005, pp. 262-269, DOI: https://doi.org/10.1007/s00170-003-1878-5.
[21] Tang, L., Gao, C., Huang, J., Shen, H., and Lin, X., Experimental Investigation of Surface Integrity in Finish Dry Hard Turning of Hardened Tool Steel at Different Hardness Levels, International Journal of Advance Manufacturing Technology, Vol. 77, 2015, pp. 1655-1669, DOI: https://doi.org/10.1007/s00170-014-6484-1.
[22] Sarnobat, S. S., Raval, H. K., Experimental Investigation and Analysis of the Influence of Tool Edge Geometry and Work Piece Hardness on Surface Residual Stresses, Surface Roughness and Work-Hardening in Hard Turning of Aisi D2 Steel, Measurement, Vol. 131, 2019, pp. 235-260, DOI: https://doi.org/10.1016/j.measurement.2018.08.048.
[23] Hessainia, Z., Yallese, M. A., Chaoui, K., Mabrouki, T., and Rigal, J. F., On the Prediction of Surface Roughness in The Hard Turning Based on Cutting Parameters and Tool Vibrations, Measurement, Vol. 46, No. 5, 2013, pp. 1671 – 1681, DOI: https://doi.org/10.1016/j.measurement.2012.12.016.
[24] Rotella, G., Dillon., O. W., Umbrello, D., Settineri, L., and Jawahir, I. S., The Effect of Cooling Condition on Surface Integrity in Machining of Ti6Al4V, International Journal of Advance Manufacturing Technology, Vol. 71, No. 14, 2014, pp. 47-55, DOI: https://doi.org/10.1007/s00170-013-5477-9.
[25] Garcı´a Navas, V., Gonzalo, O., and Bengoetxea, I., Effect of Cutting Parameters in the Surface Residual Stresses Generated by Turning in Aisi 4340 Steel, International Journal of Machine Tools & Manufacture, Vol. 61, 2012, pp. 48-57, DOI: https://doi.org/10.1016/j.ijmachtools.2012.05.008.
[26] Akhtar, W., Sun, J., and Chen, W., Effect of Machining Parameters on Surface Integrity in High Speed Milling of Super Alloy GH4169/Inconel 718, Materials and Manufacturing Processes, Vol. 31, No. 5, 2014, pp. 620-627, DOI: https://doi.org/10.1080/10426914.2014.994769.
[27] Kaynak, Y., Lu, T., and Jawahir, I. S., Cryogenic Machining-Induced Surface Integrity: A Review and Comparison with Dry, MQL, and Flood-Cooled Machining, International Journal of Machining Science and Technology, Vol. 18, No. 2, 2014, pp. 149-198, DOI: https://doi.org/10.1080/10910344.2014.897836.