Effects of Abrasive Media on Surface Roughness in Barrel Finishing Process

Subject Areas : traditional and nontraditional manufacturing

Ali Vakili Sohrforozani ¹ , Masoud Farahnakian ² , Mohammad Sajjad Mahdieh ³ , Amir Masoud Behagh ⁴ , Omid Behagh ⁵

1 - Department of Mechanical Engineering, Najafabad Branch, Islamic Azad University, Najafabad, Iran
2 - Department of Mechanical Engineering, Najafabad Branch, Islamic Azad University, Najafabad, Iran
3 - Department of Mechanical Engineering, Shahid Chamran University of Ahvaz, Ahvaz, Iran
4 - Arshan Sanat Jam co. ltd, Isfahan, Iran
5 - Arshan Sanat Jam co. ltd, Isfahan, Iran

Received: 2020-01-03 Accepted : 2020-05-11 Published : 2020-09-01

Keywords:

References:

[1]     Mahdieh, M. S., Mahdavinejad, R., Recast Layer and Micro-Cracks in Electrical Discharge Machining of Ultra-Fine-Grained Aluminum, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2016, pp. 0954405416641326.

[2]     Mahdieh, M. S., Recast layer and Heat-Affected Zone Structure of Ultra-Fined Grained Low-Carbon Steel Machined by Electrical Discharge Machining, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2019, pp. 0954405419889202.

[3]     Mahdieh, M. S., The Surface Integrity of Ultra-Fine Grain Steel, Electrical Discharge Machined Using Iso-Pulse and Resistance–Capacitance-Type Generator, Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 2020, pp. 1464420720902782.

[4]     Mahdieh, M. S., Mahdavinejad, R., Comparative Study on Electrical Discharge Machining of Ultrafine-Grain Al, Cu, and Steel. Metallurgical and Materials Transactions A, 2016, pp. 1-11.

[5]     Mahdieh, M. S., Mahdavinejad,R. A., A Study of Stored Energy in Ultra-Fined Grained Aluminum Machined by Electrical Discharge Machining, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 2016, pp. 0954406216666872.

[6]     Mahdieh, M. S., Zare-Reisabadi, S., Effects of Electro-Discharge Machining Process on Ultra-Fined Grain Copper, Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 2019, pp. 0954406219844802.

[7]     Mahdieh, M. S., Rafati, E., and Sichani, S. K., Investigation of Variance of Roller Burnishing Parameters on Surface Quality by Taguchi Approach, International Journal of Advanced Design and Manufacturing Technology, 2013, Vol. 6, No. 3, pp. 77.

[8]     Boschetto, A., Ruggiero, A., and Veniali, F., Corner Shaping by Barrel Finishing, in ASME 8th Biennial Conference on Engineering Systems Design and Analysis, American Society of Mechanical Engineers, 2006.

[9]     Saraeian, P., et al., The Influence of Vibratory Finishing Process by Incorporating Abrasive Ceramics and Glassy Materials on the Surface Roughness of CK45 Steel, International Journal of Advanced Design and Manufacturing Technology, 2016, Vol. 9, No. 4.

[10]  Bottini, L., Boschetto, A., and Veniali, F., Estimation of Material Removal by Profilometer Measurements in Mass Finishing. in Key Engineering Materials, Trans Tech Publ, 2014.

[11]  Vakili Sohrforozani, A., et al., A Study of Abrasive Media Effect on Deburring in Barrel Finishing Process, Journal of Modern Processes in Manufacturing and Production, 2019, Vol. 8, No. 3, pp. 27-39.

[12]  Boschetto, A., Bottini, L., and Veniali, F., Microremoval Modeling of Surface Roughness in Barrel Finishing, The International Journal of Advanced Manufacturing Technology, 2013, Vol. 69, No. 9-12,  pp. 2343-2354.

[13]  Li, W. H., Yang, S. Q., and Yang, S. C., Theoretic Analysis and Experimental Research on Barrel Finishing Uniformity of Crank Shafts with Larger Size. in Key Engineering Materials, Trans Tech Publ, 2008.

[14]  Li, W. H., et al., Process Characteristics Research on Horizontal Spindle Barrel Finishing, in Advanced Materials Research,Trans Tech Publ, 2008.

[15]  Li, W. H., Chen, H., and Yang, S. Q., Surface Integrity Research on Barrel Finishing of Crankshafts’ Part, In Key Engineering Materials, Trans Tech Publ, 2009.

[16]  Li, W. H., et al., Theoretic Analysis and Simulation on Horizontal Spindle Barrel Finishing, In Key Engineering Materials, Trans Tech Publ, 2009.

[17]  Li, W. H., et al., Research of Uniformity and Effect on Crankshaft Barrel Finishing, In Advanced Materials Research, Trans Tech Publ, 2010.

[18]  Nityanand, N., Manley, B., and Henein, H., An Analysis of Radial Segregation for Different Sized Spherical Solids in Rotary Cylinders, Metallurgical Transactions B, 1986, Vol. 17, No. 2, pp. 247-257.

[19]  Boschetto, A., Veniali, F., Radial Segregation of Workpiece in Barrel Finishing, Springer, 2002.

[20]  Boschetto, A., Ruggiero, A., and Veniali, F., Deburring of Sheet Metal by Barrel Finishing, In Key Engineering Materials, Trans Tech Publ, 2007.

[21]  Mellmann, J., The Transverse Motion of Solids in Rotating Cylinders—Forms of Motion and Transition Behavior, Powder Technology, 2001, Vol. 118, No. 3, pp. 251-270.

[22]  Boateng, A., Boundary Layer Modeling of Granular Flow in the Transverse Plane of a Partially Filled Rotating Cylinder, International Journal of Multiphase Flow, 1998, Vol. 24, No. 3, pp. 499-521.

[23]  Boschetto, A., Marchetti, E., and Veniali, F., Analysis of the Charge Movements in Barrel Finishing, In 2001 Engineering Technology Conference on Energy, 2001.

[24]  Cantelaube, F., Bideau, D., and Roux, S., Kinetics of Segregation of Granular Media in a Two-Dimensional Rotating Drum, Powder Technology, 1997, Vol. 93, No. 1, pp. 1-11.

[25]  Parker, D., et al., Positron Emission Particle Tracking Studies of Spherical Particle Motion in Rotating Drums, Chemical Engineering Science, 1997, Vol. 52, No. 13, pp. 2011-2022.

[26]  Bbosa, L., et al., Power Draw Estimations in Experimental Tumbling Mills Using PEPT, Minerals Engineering, 2011, Vol. 24, No. 3, pp. 319-324.

[27]  Van Puyvelde, D., et al., Experimental Determination of Transverse Mixing Kinetics in a Rolling Drum by Image Analysis, Powder Technology, 1999, Vol. 106, No. 3, pp. 183-191.

[28]  Nakagawa, M., et al., NMRI Study: Asial Migration of Radially Segregated Core of Granular Mixtures in a Horizontal Rotating Cylinder, Chemical Engineering Science, 1997, Vol. 52, No. 23, pp. 4423-4428.

[29]  Boschetto, A., Veniali, F., Workpiece and Media Tracking in Barrel Finishing, International Journal of Machining and Machinability of Materials, 2009, Vol. 6, No. 3-4, pp. 305-321.

[30]  Boschetto, A., Veniali, F., and Miani, F., Mass Finishing of Parts Produced by Direct Metal Laser Sintering, In ASME 7th Biennial Conference on Engineering Systems Design and Analysis, American Society of Mechanical Engineers, 2004.

[31]  Ding, Y., et al., Solids Motion in Rolling Mode Rotating Drums Operated at Low to Medium Rotational Speeds, Chemical Engineering Science, 2001, Vol. 56, No. 5, pp. 1769-1780.

[32]  Boateng, A., Barr, P., Modelling of Particle Mixing and Segregation in the Transverse Plane of a Rotary Kiln, Chemical Engineering Science, 1996, Vol. 51, No. 17, pp. 4167-4181.

[33]  Henein, H., Brimacombe, J., and Watkinson, A., Experimental Study of Transverse Bed Motion in Rotary Kilns, Metallurgical Transactions B, 1983, Vol. 14, pp. 191-205.

[34]  Chiancola, M., Choosing the Right Media to Meet Mass Finishing Goals, Metal Finishing, 1995, Vol. 93, No. 12, pp. 37-39.