• فهرس المقالات Deep drawing process

      • حرية الوصول المقاله

        1 - Investigation of The Effects of Process Parameters on The Welding Line Movement in Deep Drawing of Tailor Welded Blanks
        Ali Fazli
        In this paper, the deep drawing process of tailor welded blanks is simulated using the finite element modelling and verified using the experimental results available in the literature. Then the effect of die and material properties on the welding line movement is invest أکثر
        In this paper, the deep drawing process of tailor welded blanks is simulated using the finite element modelling and verified using the experimental results available in the literature. Then the effect of die and material properties on the welding line movement is investigated. It is seen that the most effective material parameters on weld line movement are different between sheet metal thicknesses and strength coefficient of two welded sheets. Also it is seen that the most effective die parameter on weld line movement is the friction coefficient between punch and blank. Finite element simulations show that in the wall section of the drawn cup, the welding line moves toward the material with smaller thickness and lower strength coefficient while in the bottom of the drawn cup, the welding line moves toward the material with larger thickness, and higher strength coefficient. Based on the results, increasing the friction coefficient between blank and die, decreases the welding line movement considerably. تفاصيل المقالة
      • حرية الوصول المقاله

        2 - Experimental and Numerical Study of Preform Design in Multi Stage Deep Drawing of High Strength Thin Steel Sheet
        اکبر زمانی علیشاه مهدی تاجداری جعفر اسکندری جم جمال صیدی
        In this paper, experimental results of a deep drawing processto produce a cylinder of high strength steel with a spherical head were compared with it’s simulation results and three proposal design types. Meanwhile, the amount of limiting draw ratio in some stages أکثر
        In this paper, experimental results of a deep drawing processto produce a cylinder of high strength steel with a spherical head were compared with it’s simulation results and three proposal design types. Meanwhile, the amount of limiting draw ratio in some stages was determined. Accuracy and precision of the results of a finite element software to predicting the multi stage deep drawing process of high-strength thin steel sheets was measured. ABAQUS version 6-9-3 was used to simulate the process. In this research, the raw material was a circular blank of annealed steel AISI-4130 with 2 mm thickness that in experimental test, subjected to one drawing stages, three redrawing stage and two heat treatment stages. The uni-axial tensile test was performed to determine the mechanical properties of the steel sheet. Numerical thickness distribution was compared with the experimental results in different stages of deep drawing and the accuracy was good (about 2.55%). Base on this results the proposal designs were simulated to introduce the properties of the most suitable design types. تفاصيل المقالة
      • حرية الوصول المقاله

        3 - Numerical Determination of the Forming Limit Diagram for 304 Stainless Steel Based on Phase Change in Deep Drawing Process
        مسعود نصر اصفهانی مهران مرادی فرهاد حاجی ابوطالبی
        Up to now a large number of models have been developed to measure or predict the damage in equipments. Some of these models have been implemented in ABAQUS software. To implement damage parameters in the software, it is necessary to perform complex and expensive practic أکثر
        Up to now a large number of models have been developed to measure or predict the damage in equipments. Some of these models have been implemented in ABAQUS software. To implement damage parameters in the software, it is necessary to perform complex and expensive practical tests. One of these damage models is Forming Limit Diagram (FLD).The purpose of this research is deriving required parameters for modeling damage by numerical method and using of software. To study and compare of the accuracy of this method, these parameters have been derived with experimental method. FLD parameters for metastable austenitic stainless steel 304 have been extracted from Erichsen test and then phase change from austenite to martensite during deep drawing have been modeled with CLEMEX and SIGMAPLOT software. By defining changes of physical and mechanical properties of elastic-plastic material, the obtained results are transmitted to ABAQUS via developing a VUMAT subroutine in FORTRAN. Then Erichsen test has been simulated in ABAQUS and aforementioned subroutine was used to define changes of properties in simulation. Critical points susceptible for necking in all test cups are determined and numerical FLD was drawn based on principal strains in these points. Finally, the results of this method and practical tests were compared تفاصيل المقالة