بررسی روند جوشکاری مقاومتی فولاد حاوی بور ضرب داغ شده با پوشش Al-Si بر روی بدنه خودرو
الموضوعات :
تحقیقات در علوم مهندسی سطح و نانو مواد
مهران جعفرپور مال امیری
1
,
حسن کاوسی بلوتکی
2
1 - گروه مهندسی مکانیک، واحد ایذه، دانشگاه آزاد اسلامی، ایذه، ایران
2 - گروه مهندسی مکانیک، واحد ایذه، دانشگاه آزاد اسلامی، ایذه، ایران
تاريخ الإرسال : 16 الأربعاء , ربيع الأول, 1444
تاريخ التأكيد : 18 الإثنين , جمادى الأولى, 1444
تاريخ الإصدار : 28 الثلاثاء , ربيع الثاني, 1444
الکلمات المفتاحية:
جوش پذیری,
ضرب زنی داغ,
فولاد حاوی بور,
جوش نقطه ای مقاومتی,
لایه پوشش Al-Si,
محدوده جریان قابل جوش,
ملخص المقالة :
در سال های اخیر و در پی توجه صنایع خودروسازی به کاهش وزن خودروها، استفاده از مواد جایگزین با وزن کمتر و خواص مکانیکی بالاتر مورد توجه این شرکتها قرار گرفته است. به طور خاص، ماده جایگزین فولاد حاوی بور ضرب داغ شده با توجه به خواص مکانیکی خوبی که دارد مورد توجه قرار گرفته است. این ماده به دلیل عملکرد عالی، کاهش وزن فریم خودرو که به دلیل کاهش ضخامت ورق حاصل می شود و همچنین خاصیت افزایش طول قابل قبولی که دارد مورد استفاده قرار می گیرد. با توجه به اینکه فرآیند ضرب زنی داغ فولاد حاوی بور باعث تشکیل رسوبات اکسیداسیون و همچنین کربن زدایی سطح می شود، استفاده از پوشش سطحی برای جلوگیری از این مشکلات ضروری است. این لایه پوششی خود باعث ایجاد مشکلات جانبی مانند باریک شدن محدوده جریان قابل جوش و همچنین کاهش خواص مکانیکی در حین جوشکاری مقاومتی می شود. از این رو، در این مطالعه، تحقیقات انجام شده برای بهبود جوش پذیری فولاد حاوی بور ضرب داغ شده با پوشش Al-Si از نظر مواد و فرآیند معرفی خواهد شد.
المصادر:
Kim, C. Ji. "Trend of Resistance Spot Welding Technology of Al-Si Coated Hot-Stamped Boron Steel for Automobile Body." Journal of Welding and Joining, 2 (2022) 187-197.
Hot-Stamped Boron Steel for Automobile Body”. Journal Name, 1(5), May, pp. 1–3.
H .Karbasian, E. Tekkaya. "A review on hot stamping." Journal of Materials Processing Technology, 15 (2010) 2103-2118.
Thiel, Christian, Johannes Schmidt, Arnold Van Zyl, and Erwin Schmid. "Cost and well-to-wheel implications of the vehicle fleet CO2 emission regulation in the European Union." Transportation Research Part A: policy and practice 63 (2014) 25-42.
W. Ji, I Choi, Y.D. Kim, Y.D. Park. "Study on coating melting behavior on weld growth mechanism for Al-Si coated hot-stamped boron steels in resistance spot welding." korean journal of metals and materials. 11 (2014) 931-941.
Uk .Jun, J.H. Kim, J.Y. Cheon, Y.G. Kim, Y.D. Kim, C. Ji. "The Effect of Pre-Welding on Nugget Growth Behavior and Weldability for the Resistance Spot Welding of A6014-T4 Alloy." Journal of Welding and Joining, 2 (2020) 203-210.
P. Kong, C.Y. Kang. "Expulsion of Electric Resistance Spot Welding in Advanced High Strength Steels for Automobile. Journal of Welding and Joining, 6 (2011) 26-32.
H. Kim, H.U. Jun, J.Y. Cheon, Y.D. Kim, C. Ji. "Effect of the Melting Behavior of the Coating Layer on Weldability in the Bolt Projection Resistance Welding of Al-Si Coated Hot-Stamped Boron Steel." Journal of Welding and Joining, 1 (2020) 33-40.
W. Fan, B.C. De. Cooman. "State‐of‐the‐knowledge on coating systems for hot stamped parts." Steel research international, 5 (2012) 412-433.
P. Kong, C.Y. Kang. "Expulsion of Electric Resistance Spot Welding in Advanced High Strength Steels for Automobile." Journal of Welding and Joining 6 (2011) 26-32.
T. Lee, Y.C. Chang "Effect of double pulse resistance spot welding process on 15B22 hot stamped boron steel." Metals, 10 (2020) 1279.
Sherepenko, N. Holtschke, S .Jüttner. Microstructural Imperfections in the HAZ of Resistance Spot Welded Ultra High Strength Steel 22MnB5 and Their Impact on Joint Fracture. InProceedings of the 5th International Conference on Steels in Cars and Trucks Steels in Cars and Trucks, Amsterdam, The Netherlands (2017 ) 18-22.
Hwang, C.W. Lee, G.Y.Shin, J.H .Yoo, M Choi. "Study of the Corrosion Behaviour, Liquid Metal Embrittlement and Resistance Spot Weldability of Galvannealed Hot Stamping Steel." Korean Journal of Metals and Materials ,3 (2019) 193-201.
P. Murugan, V. Vijayan, C. Ji, Y.D. Park. "Four types of LME cracks in RSW of Zn-coated AHSS." Weld J ., 3 (2020) 75-92.
W. Ji, I. Jo, H. Lee, I.D. Choi, Y. Do Kim "Effects of surface coating on weld growth of resistance spot-welded hot-stamped boron steels." Journal of Mechanical Science and Technology. 11 (2014) 4761-4769.
P. Murugan, V. Vijayan, C. Ji, Y.D .Park. "Four types of LME cracks in RSW of Zn-coated AHSS." Weld J. 3 (2020) 75-92.
W. Kim, S.P. Murugan, J.H. Yoo, R. Ashiri. "Enhancing nugget size and weldable current range of ultra-high-strength steel using multi-pulse resistance spot welding." Science and Technology of Welding and Joining, 3 (2020) 235-242.
M. Lee, Y.D. Park. "A study on the resistance spot weldability of 590 MPa grade DP Steel with modified electrode tip." Korean Journal of Metals and Materials ,1 (2010). 71-76.
C. Saha, C.W. Ji, Y.D. Park. "Coating behaviour and nugget formation during resistance welding of hot forming steels." Science and Technology of Welding and Joining, 8 (2015) 708-720.
Yunwu, A. Takikawa, J. Nakanishi, K. Doira, T. Shimizu, Y. Lu, and N. Ma. "Measurement of local material properties and failure analysis of resistance spot welds of advanced high-strength steel sheets." Materials & Design 201 (2021) 109505.
Pouranvari , H. R. Asgari , S. M. Mosavizadch , P. H. Marashi & M. Goodarzi. "Effect of weld nugget size on overload failure mode of resistance spot welds." Science and Technology of Welding and Joining, 3 (2007) 217-225.
Oikawa, G. Murayama, S. Hiwatashi, K. Matsuyama . "Resistance spot weldability of high strength steel sheets for automobiles and the quality assurance of joints." Welding in the World, 3 (2007): 7-18.
Chen, C. Zhang, M. Lou, Y. Li, B. Carlson. "Effect of Al-Si coating on weldability of press-hardened steels." Journal of Materials Engineering and Performance 29, 1 (2020) 626-636.
G. Son, Y. Hwang, C.W Lee, J.H. Yoo, M. Choi. "Effect of Hot Stamping Heat Treatment Temperature on Resistance Spot Weldability of Al-10% Si Coated 30MnB5 Steel." Korean Journal of Metals and Materials .12 (2019) 778-786.
Choi, GH. Park, WS. Lim, B. Kim. "Evaluation of weldability for resistance spot welded single-lap joint between GA780DP and hot-stamped 22MnB5 steel sheets." Journal of Mechanical Science and Technology, 6 (2011) 1543-1550.
Vijayan, SP. Murugan, SG .Son, YD. Park "Shrinkage void formation in resistance spot welds: its effect on advanced high-strength-steel weld strength and failure modes." Journal of Materials Engineering and Performance ,12 (2019) 7514-7526.
Y .Lu, A .Peer, T .Abke, M. Kimchi, Zhang. "Subcritical heat affected zone softening in hot-stamped boron steel during resistance spot welding." Materials & Design 155 (2018) 170-184.
R .Chen, M .Lou, Li, BE. Carlson. "Improving weldability of Al-Si coated press hardened steel using stepped current pulse schedule." Journal of Manufacturing Processes 48 (2019) 31-43.
Mejlbro. "The complete solution of Fick’s second law of diffusion with time-dependent diffusion coefficient and surface concentration." Durability of concrete in saline environment (1996) 127-158.
U.S. Drillet. "Patent No. US 8307680 B2. Washington." DC: US Patent and Trademark office (2008).
Suehiro, J. Maki, K. Kusumi, M. Ohgami, T. Miyakoshi "Properties of aluminum coated steels for hot-forming." Shinnittetsu Giho (2003) 15-20.
Afzal, M. Hamedi, C.V .Nielsen. "Effects of Al-Si Coating on Static and Dynamic Strength of Spot-Welded Hot-Stamping Steel Joints." Metals. 6 (2021) 976.
X. Gui, W.K. Liang, Y.S. Zhang. "Enhancing ductility of the Al-Si coating on hot stamping steel by controlling the Fe-Al phase transformation during austenitization." Science China Technological Sciences, 9 (2014) 1785-1793.
W. Fan, H.S. Kim, J.K. Oh, K.G. Chin, D.C. BC. "Coating degradation in hot press forming." ISIJ international, 4 (2010) 561-568.
Jenner,.M. E. Walter, R. Mohan Iyengar, R. Hughes. "Evolution of phases, microstructure, and surface roughness during heat treatment of aluminized low carbon steel." Metallurgical and Materials Transactions A. 6 (2010) 1554-1563.
,. U.S Patent No. US 2014/0305912 A1. Washington, DC: U.S Patent and Trademark office, 2014.
Y. Cheon, V. Vijayan, S. Murgun, Y.d. Park, J. H. Kim, J. Y.Yu, Ch. Ji, "Optimization of pulsed current in resistance spot welding of Zn-coated hot-stamped boron steels." Journal of Mechanical Science and Technology, 4 (2019) 1615-1621.
Kim, C .Ji. "Trend of Resistance Spot Welding Technology of Al-Si Coated Hot-Stamped Boron Steel for Automobile Body." Journal of Welding and Joining, 2 (2022) 187-197.
Sherepenko, S. Jüttner . "Transient softening at the fusion boundary in resistance spot welded ultra-high strengths steel 22MnB5 and its impact on fracture processes." Welding in the World, 1 (2019) 151-159.
S. Rao, R .Chhibber, K.S. Arora, M .Shome. "Resistance spot welding of galvannealed high strength interstitial free steel." Journal of Materials Processing Technology ,246 (2017) 252-261.
Choi., J. Park., J.W. Kim., M. Kang, D.Ch. Kim., J.K. Kim, Y. D. Park, "A study on tensile shear characteristics for weld-bonded 1.2 GPa grade TRIP steels with changes in nugget diameter for automotive body application." Journal of Welding and Joining, 2 (2015) 69-77.