• فهرست مقالات Thickness Distribution

      • دسترسی آزاد مقاله

        1 - Fabrication of a Complicated Specimen with Two Point Incremental Forming Process
        Mehdi Safari Jalal Joudaki
        Manufacturing of complicated industrial components is one of the main challenges for mechanical engineers in sheet metal forming processes. Incremental sheet metal forming (ISMF) is used widely for forming complicated shapes by a single rotating tool. This paper examine چکیده کامل
        Manufacturing of complicated industrial components is one of the main challenges for mechanical engineers in sheet metal forming processes. Incremental sheet metal forming (ISMF) is used widely for forming complicated shapes by a single rotating tool. This paper examines the experimental investigation of two-point incremental forming of a complicated specimen made of AA3105 aluminum alloy. The part shape consists of positive and negative cavities and the shape complexity limits the manufacturing process to two-point incremental forming process (TPIF). In addition, the effects of selected process parameters such as forming depth in each increment of process, tool rotational speed and various forming patterns on thickness distribution and thinning percentage of specimen are investigated. The forming pattern includes the sequence of forming the cavities (Internal/External pattern and External/Internal pattern). The main finding of the study can be expressed that the thinning ratio of manufactured specimen is increased with an increase in the forming depth in each increment of TPIF. Also, the higher rotational speed leads to a reduction in the thinning of the fabricated specimen. The results prove that the use of Internal/External forming pattern leads to reduction in the thinning of the manufactured specimen. پرونده مقاله
      • دسترسی آزاد مقاله

        2 - Influences of Blank Holder Force in The Multi-Step Deep Drawing Process of Aluminum Sheets
        Sajad Bakhtiari Seyed Jalal Hashemi Amir Hossein Roohi
        In recent decades, the use of aluminium alloys is developed in the automotive industry with regard to the need for lightweight and anti-corrosion components, one of which is AA7075 Al alloy. In this study, the multi-step deep drawing process of AA7075 aluminium sheets u چکیده کامل
        In recent decades, the use of aluminium alloys is developed in the automotive industry with regard to the need for lightweight and anti-corrosion components, one of which is AA7075 Al alloy. In this study, the multi-step deep drawing process of AA7075 aluminium sheets under various blank holder forces is investigated through a numerical simulation and is then validated with experimental results. Simulations were conducted by ABAQUS finite element software, and the influences of the blank holder force on the wrinkling height, rupture occurrence and thickness distribution of the sheet were studied. The optimum amount of blank holder force at each drawing step is determined so that the height of wrinkling, and the thinning percentage do not exceed the permissible value. Based on the results, the blank holder force magnitude should be considered descending during the four successive steps to achieve more uniform thickness distribution, and also the wrinkling height could be reduced by increasing the blank holder force in the analysed force range. The optimum amount of blank holder force in the four drawing steps was 28000, 2500, 1500 and 600 N, respectively. In general, the minimum thickness was created in the corner of the punch. The results also showed that an excessive increase in the blank holder force in order to eliminate the wrinkling caused the thinning percentage to increase. Finally, a good accordance between the experimental and numerical results was observed. پرونده مقاله