بررسی عوامل مؤثر بر ناب بودن سازمان (مطالعه موردی)
محورهای موضوعی : مدیریت بازرگانی
یعقوب علوی متین
1
,
احمدرضا مرتضوی
2
,
محمدعلی فرنیا
3
1 - عضو هیأت علمی،گروه مدیریت،واحد تبریز، دانشگاه آزاد اسلامی ،تبریز،ایران
2 - کارشناس ارشد،گروه مدیریت، واحد بناب ،دانشگاه آزاد اسلامی،بناب،ایران
3 - عضو هیأت علمی گروه علوم تربیتی، واحد تبریز، دانشگاه آزاد اسلامی ،تبریز،ایران
کلید واژه: همگرایی, کمال, تولید ناب, تفکر ناب, سازمان ناب, تناسب, مقایسات زوجی, جریان ارزش,
چکیده مقاله :
سیستم تولیدی ناب4 سیستمی است که با به چالش کشیدن نظام تولید انبوه، در مدت کوتاهی دستاوردهای عظیمی به دنبال داشته است. پژوهش حاضر با هدف به کارگیری این سیستم تولیدی در یکی از شرکت‌های بزرگ تولیدی کشور یعنی سیمان صوفیان انجام گردیده و تلاش دارد تا میزان ناب بودن مؤلفه‌های گوناگون تولید در این صنعت را ارزیابی نماید. در این رابطه فرآیند ارزیابی سریع کارخانه5 یوگن گودسان، استاد و محقق دانشگاه میشیگان به عنوان الگوی پایه انتخاب و مورد نقد و بررسی قرار گرفته و برای حذف نقاط ضعف، بهبود و توسعه لازم داده شده است. بر این اساس متغیرهای اساسی و شاخص‌های مربوطه آنها شناسایی شده و با ارائه پرسشنامه تناسب‌سنجی، تناسب آنها با صنعت سیمان سنجیده شده است. پس از حذف شاخص‌های کم‌تناسب، با استفاده از متد AHP[1]، ضرایب اهمیت متغیرها و شاخص‌های مربوطه با استفاده از نظرات خبرگان محاسبه گردیده است. در نهایت با استفاده از این ضرایب اهمیت و نیز امتیازاتی که کارشناسان به وضعیت شاخص‌ها داده‌اند، میزان ناب بودن متغیرهای اساسی و نیز شرکت سیمان صوفیان با استفاده از روش دیمانسیون ابعادی (نرخ همگرایی)[2] مشخص گردیده و اولویت توجه به بهبود متغیرها تعیین گردیده و برای ایجاد چرخه بهبود، توصیه‌های لازم به مدیریت شرکت ارائه شده است. 4- Lean Production 5-Rapid Plant Assessment (Goodson, 2002) 1-Analytical Hierarchy Process 2- Degree of Adaptability (DOA) (Testa, 1992)
Lean production is a system that challenges mass production system, and in a short time it has trailed great benefits. This study by examining this production system in one of the big production company in the country i.e.soufian cement co. tries to evaluate the extent of different production indices being lean in this industry. Regarding this , the rapid plant assessment process of Eugene Goodson, the professor and researcher at Michigan university, was chosen as a core pattern. it was studied and criticized, weak points were deleted, the necessary expansion and development were implemented. The essential factors and related indices were identified. Through the proportional assessment questionnaire their proportion with cement industry was measured. After eliminating the less proportional indices and the use of analytical hierarchy process (AHP), the coefficient importance of variables and related indices with the help of experts, were calculated. Finally this coefficient importance and the points that were given to the conditions of indices by experts the extent of essential variables being lean and the soufian cement company with the use of DOA method were identified. The priority attention to the improvement of variables and creating the improvement cycle have been suggested, to the cowpanys management.
Ablinsky, N. (1997). Reengineering and Managing Transformation of Organizations. Translated by: M., Sharifiklooyi, Tehran: Arowin Publishing, (In Persian).
Ahls, B. (1998). Advanced Memory and lean change«, IIEE Solution.
Alsudairi, Abdul Salam A., Diek Mann, James E., Sorger Anthony D., and Brown. Hyman M., (1999), »Simulation of construction process: Traditional practices versus lean principales«, Proceeding 7th Ann, Conf. Intl. Group for lean construction, IGLC7, 26-28 July at university of Colifornia, Berkly. California MSA
Alsudairi, Abdul Salam A. and etal. (Forthcoming), (1999), »Evalution of constructin processes: Ttradational practices versus lean principales«, (Forthcoming) Ph.D. Dissertation, University of Colorado, Boulder.
Browne, J., Harhen, J. and Shivnan, J, (1996), »Production management system: An integrated persspective«, Addition werlly publishing Co.
Chandler, Alfred D., Jr., (1965), »Strategy and Structure: Chapter in the history of the industrial enterprise«, Cambridge, Mass, Mit Press
Cheng T. C. T. and Podolsky S. Chapman and Hall, (1996), »An introduction to Just in time manufacturing«, 2th Edition, London, UK.
Conger, Jay A. and Fulmer, Robert M., (2003) »Developing your leadership pipeline«, Harward Business Review.
Coukran, Daivid and Stee, J., (1998), »Performance measurement for manufacturing«, Massachusetts Institute of Technology.
Day, Tony A. and Tonshia, S., »Organizational change and performance assessment«, International journal of operation & production, UK, Natingham.
Ducker, P. F. (1995). The Society After Capitalism. Translated by: M., Toloe, Tehran: Rasa Publication, (In Persian).
Encyclopedia Britanica, »Mass production«, 13th edition suppl, Vol 2
Epstein Jeffroh, »The relationship« economy futurist, Vol 32, issue P2 no 98.
Feld, W. M. (2002). Self-Evaluation of Pure Units. Successful Management Message, 31, (In Persian).
Feld, Wiliam M., (2001), »Lean manufacturing: Tools, Techniques and how to use them«, The st. Lucie Press & Apics services resource management
Ghodsypour, S. H. (2000). Analytical Hierarchy Process. Tehran: Amir Kabir Univercity Publishing, (In Persian).
Greygory A. and Howell, Glinballord, (1999), »Bring the light on the darks side of lean production«, California, University Berkly - CA, MSA
Heim, Joseph A. and Compton, W. Dale, (1992), »Manufacturing systems: foundations of world-class practice«, National Academy of Engineering Press
Hendi Ch. (2001). The Gods of Management. Translated by: K., Azarhush, Tehran: Fara Publishing, (In Persian).
Kaufman C.G., (1999), »Creating lean leaders - a hands on approach.
Kilpatrick, Auston Marmaduke, (1997), »Lean manufacturing principales a comperhensive (fram work) for improving production«, Efficiency Massachusetts Institute of Technology (MIT)
Kotelnikov, Vadim, (2003), »Lean Production.
Kotter, John P., »Leading Changes: Why transformation efforts fail«, Harward Business Review, March 1995
Laux, James, (1976), »Infirst gear: The French Auto Industry to 1914«, Liverpool university press, »Mass production«, 13th edition suppl., Vol. 2
Lewin, Kert, (1947), »Frontiers in group dynamics concept, Method and reality in social since soical equilibria and social chang, Human Relations«, June 1947
Lockamy, Archie, »A study of operational and strategic performance measurment systems in selected world glass manufacturing firms an examination of linkages for competitive advantage (Operational performance measurement, Manufacturing strategy) «, University of Georgia
Lucansky Patrik, Burke Robert and Potapchuk Larissa, (2003), »Lean Leadership.
Mails, Raymond E., Snow, Charles C., Meyer, Alon D. and Colmom, Henre., Jr., (1978). Organizational strategy, Structure, and pricess«, Academical Management Review.
Mondon Y., (1983), »Toyota production system: Practical Approach to Production Management«, Norcross, GA: Institute of Industrial Engineers Press.
Muklans, R. (2005). A Peaceful Organization, A Way to Create Value Added and to Eliminate Waste in Organizations. Translated by: M., Ebrahim Panahi, Oohadi Publishing, (In Persian).
Nevin, Allan and Ernest, Frank, Hill, (1954), »Ford: The Time, The Man The Company«, Newyork, Scribners
Nevin, Allan and Hill, Frank Ernest, (1957), »Ford: Expansion and challenge«, 1915-1932, Newyork, scrilners
Nevin, Allan, Wilkenes, Mira and Hill, Frank Ernest, (1964), »American Enterprise a abroad: Ford on Six Continents«, Detroit, Wayne state university press
Ohno, Taichi, (1988),»Toyota production system: Beyond large scale production«, Portland, Oregon: Productivity Press
Pozsar, Michael John, (1996), »Application of the lean aircraft initiative factory operations model, to care study in the defense air craft industry«, Massachusett Institute of Technology
Pretorius, Marthinus willem, 1999, »A model for the assessment of new technology for the manufacturing enterprise«, Degree: Ph.D, University of Pretoria (South Africa)
Shah, Rachna, (2002), »A configurational view of lean manufacturing and its theoretical implications.«, Ph.D. Desertaion the Ohio State University.
Sermons, 2003, »The winds of change.
Sewell, Carl and Brown, Paul B., (1991), »Customers for life«, Newyork Pocket Books
Shingo, Shigeo, »A revolution in manufacturing The SMED system.
Swank, Cynthia Karen, (2003) » The lean service machine «, Harward Business Review.
Tarek M. Kalil, (2000), »Management of technology«, Mac Grow Hill
Testa, Nicholas M.J.R., Measuring factory Performance for JIT, Journal of Operation Management Falls churh, Vol78, No3.
Tompkins, J.A., White, J.A., Bozer, Y.A., Frazell, E.H., Tanchoco, J.M.A. and Trevino, J., (1996), »Facility Planning«, Newyork, John Wiley and Sons inc., 2th USA
Toyota, (1988), »A history of the first 50 years: Toyota city«, Toyota Motors corporation- Womack P. James, Jones, D. and Roos, D., (1991), »The machine that change the world«, Macmillan, New York, NY.
Vumak, J. P., & Jones, D. T. (2005). Lean Thinking, Eradicating Loss and Creating Value in Organizations. Translated by: A., Radnezhad, & N., Azadi, (In Persian).
Vumak, P. J., Donilly, T., & Rossi, D. (2006). Lean Manufacturing, the Machine That Changed the World. Translated by: A., Radnezhad, Amozeh Publication, (In Persian).
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Ablinsky, N. (1997). Reengineering and Managing Transformation of Organizations. Translated by: M., Sharifiklooyi, Tehran: Arowin Publishing, (In Persian).
Ahls, B. (1998). Advanced Memory and lean change«, IIEE Solution.
Alsudairi, Abdul Salam A., Diek Mann, James E., Sorger Anthony D., and Brown. Hyman M., (1999), »Simulation of construction process: Traditional practices versus lean principales«, Proceeding 7th Ann, Conf. Intl. Group for lean construction, IGLC7, 26-28 July at university of Colifornia, Berkly. California MSA
Alsudairi, Abdul Salam A. and etal. (Forthcoming), (1999), »Evalution of constructin processes: Ttradational practices versus lean principales«, (Forthcoming) Ph.D. Dissertation, University of Colorado, Boulder.
Browne, J., Harhen, J. and Shivnan, J, (1996), »Production management system: An integrated persspective«, Addition werlly publishing Co.
Chandler, Alfred D., Jr., (1965), »Strategy and Structure: Chapter in the history of the industrial enterprise«, Cambridge, Mass, Mit Press
Cheng T. C. T. and Podolsky S. Chapman and Hall, (1996), »An introduction to Just in time manufacturing«, 2th Edition, London, UK.
Conger, Jay A. and Fulmer, Robert M., (2003) »Developing your leadership pipeline«, Harward Business Review.
Coukran, Daivid and Stee, J., (1998), »Performance measurement for manufacturing«, Massachusetts Institute of Technology.
Day, Tony A. and Tonshia, S., »Organizational change and performance assessment«, International journal of operation & production, UK, Natingham.
Ducker, P. F. (1995). The Society After Capitalism. Translated by: M., Toloe, Tehran: Rasa Publication, (In Persian).
Encyclopedia Britanica, »Mass production«, 13th edition suppl, Vol 2
Epstein Jeffroh, »The relationship« economy futurist, Vol 32, issue P2 no 98.
Feld, W. M. (2002). Self-Evaluation of Pure Units. Successful Management Message, 31, (In Persian).
Feld, Wiliam M., (2001), »Lean manufacturing: Tools, Techniques and how to use them«, The st. Lucie Press & Apics services resource management
Ghodsypour, S. H. (2000). Analytical Hierarchy Process. Tehran: Amir Kabir Univercity Publishing, (In Persian).
Greygory A. and Howell, Glinballord, (1999), »Bring the light on the darks side of lean production«, California, University Berkly - CA, MSA
Heim, Joseph A. and Compton, W. Dale, (1992), »Manufacturing systems: foundations of world-class practice«, National Academy of Engineering Press
Hendi Ch. (2001). The Gods of Management. Translated by: K., Azarhush, Tehran: Fara Publishing, (In Persian).
Kaufman C.G., (1999), »Creating lean leaders - a hands on approach.
Kilpatrick, Auston Marmaduke, (1997), »Lean manufacturing principales a comperhensive (fram work) for improving production«, Efficiency Massachusetts Institute of Technology (MIT)
Kotelnikov, Vadim, (2003), »Lean Production.
Kotter, John P., »Leading Changes: Why transformation efforts fail«, Harward Business Review, March 1995
Laux, James, (1976), »Infirst gear: The French Auto Industry to 1914«, Liverpool university press, »Mass production«, 13th edition suppl., Vol. 2
Lewin, Kert, (1947), »Frontiers in group dynamics concept, Method and reality in social since soical equilibria and social chang, Human Relations«, June 1947
Lockamy, Archie, »A study of operational and strategic performance measurment systems in selected world glass manufacturing firms an examination of linkages for competitive advantage (Operational performance measurement, Manufacturing strategy) «, University of Georgia
Lucansky Patrik, Burke Robert and Potapchuk Larissa, (2003), »Lean Leadership.
Mails, Raymond E., Snow, Charles C., Meyer, Alon D. and Colmom, Henre., Jr., (1978). Organizational strategy, Structure, and pricess«, Academical Management Review.
Mondon Y., (1983), »Toyota production system: Practical Approach to Production Management«, Norcross, GA: Institute of Industrial Engineers Press.
Muklans, R. (2005). A Peaceful Organization, A Way to Create Value Added and to Eliminate Waste in Organizations. Translated by: M., Ebrahim Panahi, Oohadi Publishing, (In Persian).
Nevin, Allan and Ernest, Frank, Hill, (1954), »Ford: The Time, The Man The Company«, Newyork, Scribners
Nevin, Allan and Hill, Frank Ernest, (1957), »Ford: Expansion and challenge«, 1915-1932, Newyork, scrilners
Nevin, Allan, Wilkenes, Mira and Hill, Frank Ernest, (1964), »American Enterprise a abroad: Ford on Six Continents«, Detroit, Wayne state university press
Ohno, Taichi, (1988),»Toyota production system: Beyond large scale production«, Portland, Oregon: Productivity Press
Pozsar, Michael John, (1996), »Application of the lean aircraft initiative factory operations model, to care study in the defense air craft industry«, Massachusett Institute of Technology
Pretorius, Marthinus willem, 1999, »A model for the assessment of new technology for the manufacturing enterprise«, Degree: Ph.D, University of Pretoria (South Africa)
Shah, Rachna, (2002), »A configurational view of lean manufacturing and its theoretical implications.«, Ph.D. Desertaion the Ohio State University.
Sermons, 2003, »The winds of change.
Sewell, Carl and Brown, Paul B., (1991), »Customers for life«, Newyork Pocket Books
Shingo, Shigeo, »A revolution in manufacturing The SMED system.
Swank, Cynthia Karen, (2003) » The lean service machine «, Harward Business Review.
Tarek M. Kalil, (2000), »Management of technology«, Mac Grow Hill
Testa, Nicholas M.J.R., Measuring factory Performance for JIT, Journal of Operation Management Falls churh, Vol78, No3.
Tompkins, J.A., White, J.A., Bozer, Y.A., Frazell, E.H., Tanchoco, J.M.A. and Trevino, J., (1996), »Facility Planning«, Newyork, John Wiley and Sons inc., 2th USA
Toyota, (1988), »A history of the first 50 years: Toyota city«, Toyota Motors corporation- Womack P. James, Jones, D. and Roos, D., (1991), »The machine that change the world«, Macmillan, New York, NY.
Vumak, J. P., & Jones, D. T. (2005). Lean Thinking, Eradicating Loss and Creating Value in Organizations. Translated by: A., Radnezhad, & N., Azadi, (In Persian).
Vumak, P. J., Donilly, T., & Rossi, D. (2006). Lean Manufacturing, the Machine That Changed the World. Translated by: A., Radnezhad, Amozeh Publication, (In Persian).