Degradation Mechanisms of APS and EB-PVD Thermal Barrier Coatings
محورهای موضوعی : Journal of Environmental Friendly MaterialsA Rabieifar 1 , V Abouei Mehrizi 2 , M Ghanbari Haghighi 3
1 - Advanced Materials Engineering Research Center, Karaj Branch, Islamic Azad University, Karaj, Iran
2 - Advanced Materials Engineering Research Center, Karaj Branch, Islamic Azad University, Karaj, Iran
3 - Advanced Materials Engineering Research Center, Karaj Branch, Islamic Azad University, Karaj, Iran
کلید واژه:
چکیده مقاله :
Thermal barrier coatings (TBCs) are a crucial technology in thermal stability. Their use to achieve surface temperature reduction of the underlying superalloys surpasses all other achievements in the field of material technologies that have taken place in the last three decades. The technological advances in TBCs make them suitable for operation in the most demanding high-temperature environment of aircraft and industrial gas-turbine engines. The performance of these multi-layered and multi-material systems, tailored for high-temperature applications, is closely linked to their microstructure evolution. Many factors influence the durability of TBCs; therefore, in order to tailor these engineering materials for high-temperature applications, it is required to have a comprehensive understanding of the effects of the contributing factors and their interaction with the development of advanced TBCs. Improvements in TBCs will require a better understanding of the complex changes in their structure and properties that occur under operating conditions that lead to their failure. This article overviews the intrinsic and extrinsic degradation mechanisms, including TGO growth, thermal shock, CMAS attack, hot corrosion, erosion, sintering and phase transformations, thermal fatigue, thermo-mechanical tensile and foreign object damage.
[1] A.H. Pakseresht, A.H. Javadi, M. Nejati, K. Shirvani, E. Ghasali and R. Teimouri, J. Adv. Manuf. Technol. ,75(2014), 739.
[2] P.A. Hossein, M.R. Rahimipour, M. Alizadeh, S.M.M. Hadavi and A. Shahbazkhan: Concept of Advanced Thermal Barrier Functional Coatings in High Temperature Engineering Components, Research Perspectives on Functional Micro- and Nanoscale Coatings, Hershey, USA, (2016), 396.
[3] A.G. Evans, D.R. Mumm, J.W. Hutchinson, G.H. Meier and F.S. Petit, Prog. Mater. Sci. , 46(2001), 505.
[4] A. Jam, S.M.R. Derakhshandeh, H. Rajaei and A.H. Pakseresht, Ceram. Int. , 43(2017), 14146.
[5] X.S. Li, W.W. Cai, J.H. An, S. Kim, J. Nah, D.X. Yang, R. Piner, A. Velamakanni, I. Jung, E. Tutuc, S.K. Banerjee, L. Colombo and R.S. Ruoff, Science, 324(2009), 1312.
[6] X.S. Li, W.W. Cai, L. Colombo and R.S. Ruoff, Nano Lett. , 9(2009), 4268.
[7] K.S. Kim, Y. Zhao, H. Jang, S.Y. Lee, J.M. Kim, J.H. Ahn, P. Kim, J.Y. Choi and B.H. Hong, Nature, 457(2009), 706.
[8] W.W. Cai, Y.W. Zhu, X.S. Li, R.D. Piner and R.S. Ruoff, Appl. Phys. Lett. , 95(2009), 123115.
[9] A. Pakseresht, M. Saremi, H. Omidvar and M. Alizadeh, Surf. Coat. Technol. , 366(2019), 338.
[10] L. Chen, Surf. Rev. Lett. , 13(2006), 535.
[11] C.U. Hardwicke and Yuk-Chiu Lau, J. Therm. Spray Technol. , 22(2013), 564.
[12] V. Akdogan, M.M. Dokur, G. Goller and O. Keles, J. Mater. Eng. Perform. , 22(2013), 2500.
[13] M.G. Gok and G. Goller, J. Eur. Ceram. Soc., 36(2015), 1755.
[14] S. Mahade, N. Curry, S. Bjorklund, N. Markocsan and P. Nylen, J. Alloys Compd., 689(2016), 2.
[15] G. Mauer, M.O. Jarligo, D.E. Mack and R. Vaßen, J. Therm. Spray Technol. , 22(2013), 646.
[16] J. H. Park, J. S. Kim, K.H. Lee, Y.S. Song and M.C. Kang, J. Mater. Process. Technol., 201(2008), 331.
[17] B.S. Senturk, H.F. Garces, A.L. Ortiz, G. Dwivedi, S. Sampath and N.P. Padture, J. Therm. Spray Technol. , 23(2014), 708.
[18] M.G. Gok and G. Goller, Surf. Coat. Technol., 276 (2015), 202.
[19] M.G. Gok and G. Goller, J. Eur. Ceram. Soc., 37(2017), 2501.
[20] D. Stover, G. Pracht, H. Lehmann, M. Dietrich, J.E. Doring and R. Vaben, J. Therm. Spray Technol., 13(2004), 76.
[21] D. Chellaganesh, M.A. Khan and J.T.W. Jappes, Mater. Today Proc. , 45(2021), 1529.
[22] N.P. Padture, M. Gell and E.H. Jordan, Science, 296(2002), 280.
[23] T.E. Strangman, Thin Solid Films, 127(1985), 93.
[24] M. Peters, K. Fritscher, G. Staniek, W.A. Kaysser and U. Schultz, Materwiss Werksttech., 28(1997), 357.
[25] A. Kumar, J. Moledina, Y. Liu, K. Chen and P.C. Patnaik, Coatings, 11(2021), 1474.
[26] A. Bolcavage, A. Feuerstein, J. Foster and Peter Moore, J. Mater. Eng. Perform. , 13(2004), 389.
[27] D. Liu, M. Seraffon, P.E.J. Flewitt, N.J. Simms, J.R. Nicholls and D.S. Rickerby, J. Eur. Ceram. Soc. , 33(2013), 3345.
[28] A. Rabiei and A.G. Evans, Acta mater. , 48(2000), 3963.
[29] R.T. Wu, M. Osawa, T. Yokokawa, K. Kawagishi and H. Harada, J. solid mech. mater. eng. , 4(2010), 119.
[30] G.H. Meng, H.Liu, M.J. Liu, T. Xu, G.J. Yang, C.X. Li and C.J. Li, Corros. Sci., 163(2020),108275.
[31] A.J. Haynes, D.E. Rigney, M.K. Ferber and W.D. Porter, Surf. Coat. Technol. , 87(1996), 102.
[32] H. Dong, G.J. Yang, C.X. Li, X.T. Luo and C.J. Li, J. Am. Ceram. Soc. , 97(2014), 1226.
[33] O. Trunova, T. Beck, R. Herzog, R. Steinbrech and L. Singheiser, Surf. Coat. Technol., 202(2008), 5027.
[34] Y. Bai, C. Ding, H. Li, J. Therm. Spray Technol. , 22(2013), 1201.
[35] H. Hindam and D.P. Whittle, Oxid. Met. , 18(1982), 245.
[36] Z. Mutasim, C. Rimlinger and W. Brentnall, Am. Soc. Mech. Eng. , 53(1997), 1.
[37] V.K. Tolpygo and D.R. Clarke, Acta Mater. , 48(2000), 3283.
[38] R. Eriksson, H. Brodin, S. Johansson, L. Östergren and X.H. Li, Surf. Coat. Technol., 205(2011), 5422.
[39] V. Sergo and D.R. Clarke, J. Am. Ceram. Soc., 81(1998), 3237.
[40] J .W. Hutchinson and Z. Suo, Adv. Appl. Mech., 29(1992), 63.
[41] W. Peng and D.R. Clarke, J. Am. Ceram. Soc., 83(2000), 1165.
[42] B.Y. Zhang, G.J. Yang, C.X. Li and C.J. Li, Appl. Surf. Sci., 406(2017), 99.
[43] D.M. Lipkin and D.R. Clarke, Oxid. Met. , 45(1996), 267.
[44] D.R. Clarke, Curr. Opin. Solid State Mater. Sci., 6(2002), 237.
[45] D.R. Clarke and C.G. Levi, Mater. Res., 33(2003), 383.
[46] V. Kumar and K. Balasubramanian, Prog. Org. Coat. , 90(2016), 54.
[47] R.A. Miller and C.E. Lowell, Thin Solid Films, 95(1982), 265.
[48] K.W. Schlichting, N.P. Padture, E.H. Jordan and M. Gell, Mater. Sci. Eng. A, 342(2003), 120.
[49] X.Y. Gong and D.R. Clarke, Oxid. Met. , 50(1998), 355.
[50] D.R. Clarke and W. Pompe, Acta Mater. , 47(1999), 1749.
[51] C.H. Hsueh, P.F. Becher, E.R. Fuller, S.A. Langer and W.C. Carter, Mater. Sci. Forum, 442(1999), 308.
[52] C.H. Hsueh and E.R. Fuller, Scripta Mater. , 42(2000), 781.
[53] K. Vaidyanathan, M. Gell, E.H. Jordan, Surf. Coat. Technol. , 133(2000), 28.
[54] A.G. Evans, M.Y. He and J.W. Hutchinson, Prog. Mater. Sci. , 46(2001), 249.
[55] Y.H. Sohn, J.H. Kim, E.H. Jordan and M. Gell, Surf. Coat. Technol. , 146(2001), 70.
[56] D.R. Mumm and A.G. Evans, Acta Mater. , 48(2000), 1815.
[57] M. Gell, Surf. Coat. Technol. , 120(1999), 53.
[58] J. Cheng, E.H. Jordan, B. Barber and M. Gell, Acta Mater. , 46(1998), 5839.
[59] A.G. Evans and J.W. Hutchinson, Int. J. Solids Struct. , 20(1984), 455.
[60] T. Xu, M. He and A. Evans, Acta Mater. , 51(2003), 3807.
[61] S. Wen and S. Zhou, Adv. Mech. Eng., 10(2018).
[62] F. Riallant, J. Cormier, A. Longuet, X. Milheta and José Mendez, Metall. Mater. Trans. A, 45(2014), 351.
[63] C. Zhang and C. Chen: Failure mechanism of thermal barrier coatings by electron beam physical vapor deposition (EB-PVD) under thermo-mechanical coupled loads. In Thermal Barrier Coatings Woodhead Publishing Series in Metals and Surface Engineering: Cambridge, UK, (2011), 215.
[64] G. Bolelli, M.G. Righi, M.Z. Mughal, R. Moscatelli, O.Ligabue, N. Antolotti, M.Sebastiani, L. Lusvarghi and E. Bemporad, Mater. Des. , 166(2019), 107615.
[65] B. Cheng, Y.M. Zhang, N. Yang, M. Zhang, L. Chen, G.J. Yang, C.X. Li, C.J. Li, J. Am. Ceram. Soc. , 100(2017), 1820.
[66] S. Kyaw, A. Jones and T. Hyde, Eng. Fail. Anal. , 27(2013), 150.
[67] Z. Wu, L. Ni, Q. Yu and C. Zhou, J. Therm. Spray Technol. , 21(2012), 169.
[68] L.S. Wang, Z.Y. Wei, B. Cheng, M.J. Liu, G.R. Li, H. Dong and G.J. Yang, Ceram. Int. , 46(2020), 2355.
[69] C. Xing, M. Yi, X. Shan, X. Wang, X. Zhao and F. Guo, J. Am. Ceram. Soc. , 103(2020), 7267.
[70] Y. Zhao and Y. Gao, Appl. Surf. Sci. , 425(2017), 1033.
[71] J. Wu, H. Guo, L. Zhou, L. Wang and S. Gong, J. Therm. Spray Technol. , 19( 2010), 1186.
[72] L. Bowen, H. Xie, R. Xu, X.L. Fan, W.X. Zhang and T.J. Wang, Appl. Surf. Sci. , 360(2016), 461.
[73] R.S. Lima and B.R. Marple, Mater. Sci. Eng. A, 485(2008), 182.
[74] E. Benini: Progress in Gas Turbine Performance, IntechOpen, Padula, Italy, (2013), 251.
[75] A. Pakseresht, F. Sharifianjazi, A. Esmaeilkhanian, L. Bazli, M.R. Nafchi, M. Bazli and F. Baharan, Mater. Des. , 222(2022), 111044.
[76] L. Wang, Y. Wang, W.Q. Zhang, X.G. Sun, J.Q. He, Z.Y. Pan and C.H. Wang, Appl. Surf. Sci. , 258 (2012), 3540.
[77] X. Fan, R. Xu, W. Zhang and T. Wang, Appl. Surf. Sci. , 258(2012), 9816.
[78] L. Qian, S. Zhu, Y. Kagawa and T. Kubo, Surf. Coat. Technol. , 173(2003), 178.
[79] D.M. Gray, Y.C. Lau, C.A. Johnson, M.P. Borom, and W.A. Nelson: Thermal Barrier Coatings Having an Improved Columnar Microstructure, US 6, 306, 517, (2001).
[80] M. Wen, E.H. Jordan and M. Gell, Surf. Coat. Technol. , 200(2006), 5193.
[81] W.G. Mao, C.Y. Dai, L. Yang and Y.C. Zhou, Int. J. Fract. , 151(2008), 107.
[82] M. Peters, C. Leyens, U. Schulz, W.A. Kaysser, Adv. Eng. Mater. , 3(2001), 193.
[83] R.G. Wellman, J.R. Nicholls, Wear, 242(2000), 89.
[84] J.R. Nicholls, Y. Jaslier and D.S. Rickerby, Mater. Sci. Forum, 251(1997), 935.
[85] R.G. Wellman, J.R. Nicholls, Tribol. Int. , 41(2008), 657.
[86] T. Sidhu, S. Prakash, R. Agrawal, Curr. Sci. , 90(2006), 41.
[87] Z.G. Liu, J.H. Ouyang, Y. Zhou and X. Xia, J. Eur. Ceram. Soc. , 29(2009), 2423.
[88] Z.G. Liu, J.H Ouyang, Y. Zhou and S. Li, J. Eur. Ceram. Soc. , 30(2010), 2707.
[89] P. Hancock, Mater. Sci. Technol. , 3(1987), 536.
[90] A.D. Gledhill, K.M. Reddy, J.M. Drexler, K. Shinida, S. Sammpath and N.P. Padture, Mater. Sci. Eng. A, 528(2011), 7214.
[91] M. Daroonparvar, M. Azizi Yajid, N. Yusof, H. Bakhsheshirad, E. Hamzah, M. Nazoktabar, J. Rare Earths. , 32(2014), 989.
[92] S. Bose: High temperature coatings, Butterworth-Heinemann, (2017), 199.
[93] A. Rabieifar, S. Nategh, M.R. Afshar and H. Najafi, Oxid. Met. , 94(2020), 549.
[94] A. Rabieifar, S. Nategh, M.R. Afshar and H. Najafi, Surf. Coat. Technol. , 439(2022), 128461.
[95] S. Park, J. Kim, M. Kim, H. Song and C. Park, Surf. Coat. Technol. , 190(2005), 357.
[96] M.H. Habibi, L. Wang and S. Guo, ASME, 3(2012), 905.
[97] M.H. Habibi, L. Wang and S.M. Guo, J. Eur. Ceram. Soc. , 32(2012), 1635.
[98] J. Wu, H.B. Guo, Y.Z. Gao and S.K. Gong, J. Eur. Ceram. Soc. , 3(2011), 1881.
[99] B. Zhang, W. Song and H.B. Guo, J. Eur. Ceram. Soc. , 38(2018), 3564.
[100] M. Borom, C. Johnson, L. Peluso, Surf. Coat. Technol. , 86(1996), 116.
