Investigation and Simulation of Wire Non-Asymmetric Rolling Process

Subject Areas : Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering

علی پرویزی ¹ , بهزاد پسوده ² , کارن ابری نیا ³

1 - استادیار، دانشکده مهندسی مکانیک، پردیس دانشکده‌های فنی، دانشگاه تهران
2 - دانشجوی کارشناسی ارشد مکانیک، دانشکده مکانیک و هوافضای، دانشگاه آزاد، واحد علوم و تحقیقات تهران
3 - استاد تمام، دانشکده مهندسی مکانیک، پردیس دانشکده‌های فنی، دانشگاه تهران

Received: 2015-11-07 Accepted : 2015-11-07 Published : 2014-12-22

Keywords: Wire Non-Asymmetric rolling, diameter of the rollers, curvature output, contact surface width, rolling force,

Abstract :

The non-asymmetric rolling process of copper and brass wire has been simulated with the Abaqus software. Presented finite element model in this simulation of rolling predicted output curvature and contact surface width in the non-asymmetric mode (in equality of diameter of rollers, the rotational speed of the rollers and the rollers’ surface finish). The material used in this research has strain hardening property. To evaluate of this study, obtained results are compared with analytical results of other researchers. Comparing the good coincidence of these two methods.

References:

[1] Kazeminezhad M., Karimi Taheri A., A theoretical and experimental investigation on wire flat rolling process using deformation pattern, Material Design, Vol. 26, 2005, pp. 99-103.

[2] Kazeminezhad M., Karimi.Taheri A., An experimental investigation on the deformation behavior during wire flat rolling process, Journal of Material Processing Technology, Vol. 160, 2005, pp. 313-320.

[3] Kazeminezhad M., Karimi Taheri A., Calculation of rolling pressure distribution and force in wire flat rolling process, Journal of Material Processing Technology, Vol. 171, 2006, pp. 253-258.

[4] Kazeminezhad M., Karimi. Taheri A., Deformation inhomogeneity in flattened copper   wire, Material Design, Vol. 28, 2007, pp. 2047- 2053.

[5] Kazeminezhad M., Karimi Taheri A., The prediction of the macroscopic shear bands in flat rolled wire using the finite and slab element method, Materials Letters, Vol. 60, 2006, pp. 3265-3268.

[6] Kazeminezhad M., Karimi. Taheri A., A study on the cross-section profile of flat rolled wire, Journal of Material Processing Technology, Vol. 200, 2008, pp. 325-330.

[7] Kazeminezhad M., Karimi Taheri A., The effect of 3D and 2D on flattened wires, Journal of Material Processing Technology, Vol. 202, 2008, pp. 553-558.

[8] Carlsson B., The contact pressure distribution in flat rolling of wire, Journal of Material Processing Technology, Vol. 73, 1998, pp. 1-6.

[9] Vallellano C., Cabanillas P.A., Garcia-Lomas F.J., Analysis of deformation and stress in flat rolling of wire, Journal of Material Processing Technology, Vol. 195, 2008, pp. 63-71.

[10] Liang Haq, Hong-shuang DI, GONG. Dian.yao, Analysis of sheet curvature in asymmetrical cold rolling, Journal of Iron and Steel Research International, Vol. 20, 2013, pp. 34-37.

[11] Farhatnia F., Salimi M., An analytical approach to asymmetrical hot-sheet rolling considering the effects of the shear stress and internal moment at the roll gap, International Journal of Mechachanical Engineering Science, Vol. 3, No. 4, 2011, pp. 147-163.

[12] Richelsen A., Elastic plastic analysis of the stress and strain distribution in asymmetric rolling, International Journal of Mechachanical Engineering Science, Vol. 76, 1997, pp. 1199-1211.

[13] Akbari Mousavi S.A.A., Ebrahimi S.M., Madoliat R., Three dimensional numerical analysis of asymmetric rolling, Journal of Material Processing Technology, Vol. 40, 2007, pp. 725-729.

[14] Gudur P.P., Salunkhe M.A., Dixit U.S., A theoretical study on the application of asymmetric rolling for the estimation of friction, International Journal of Mechanical Science, Vol. 34, 2008, pp. 315-327.

[15] Yong T., Yan-hui G., Wang Z.D, Wang G.D., Analysis of Rolling Pressure in Asymmetrical Rolling Process by Slab Method, Journal of Iron and Steel Research International, Vol. 38, 2009, pp. 22-26.

[16] Zhangn S.H., Zhao D.W., Gao C.R., Wang G.D., Analysis of asymmetrical sheet rolling by slab method, International Journal of Mechanical Science,  Vol. 65, 2012, pp. 168-176.

[17] Kumar D., Dixit U.S., A slab method study of strain hardening and friction effects in cold foil rolling process, Journal of Material Processing Technology, Vol. 171, 2006, pp. 331-340.