Investigation of additive manufacturing of porous Ti-6Al-4V alloy: Geometry analysis for dental applications
Subject Areas :
Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering
Mohammad Hossein Malekipour Esfahani
1
,
Fatemeh Safdarian
2
,
Sharif Heydari
3
1 - Dental Students Research Center, School of Dentistry, Isfahan University of Medical Sciences, Isfahan, Iran
2 - Industrial Engineering, Faculty of Engineering, Islamic Azad University (Khorasgan Branch), Isfahan, Iran
3 - Department of Biomedical Engineering, Kerman Branch, Islamic Azad University, Kerman, Iran
Received: 2022-06-02
Accepted : 2022-11-26
Published : 2022-12-01
Keywords:
Ti-6Al-4V,
Additive Manufacturing,
3D Printing,
Selective laser melting,
Porous titanium,
Abstract :
This research is dedicated to reviewing porous titanium alloy structures suitable for biomedical applications. The mechanical properties of porous samples with different structures and porosity were reviewed through a static compression test to identify the type of suitable structure. In addition, high porosity is desirable due to the growth of bone tissue in the internal microstructure of the porous bony implant. Samples are normally fabricated made of Ti-6Al-4V alloy and stainless steel using selective laser melting (SLM) as an additive manufacturing process. The samples were prepared with a pore size (200, 400, and 600 µm) and cubic and trabecular topology. The actual weight of all samples was determined, which is important in identifying other characteristics. All the tested samples reached the optimal values of maximum stress and tensile strength. The most appropriate mechanical properties were observed for samples with a pore diameter of 200 μm and a cubic structure. The implants with porosity, pore size, and pore interconnectivity affect the differentiation of bone tissue.
References:
Najafinezhad, A., Abdellahi, M., Ghayour, H., Soheily, A., Chami, A., & Khandan, A. (2017). A comparative study on the synthesis mechanism, bioactivity and mechanical properties of three silicate bioceramics. Materials Science and Engineering: C, 72, 259-267.
Heydary, H. A., Karamian, E., Poorazizi, E., Khandan, A., & Heydaripour, J. (2015). A novel nano-fiber of Iranian gum tragacanth-polyvinyl alcohol/nanoclay composite for wound healing applications. Procedia Materials Science, 11, 176-182.
Khandan, A., Ozada, N., & Karamian, E. (2015). Novel microstructure mechanical activated nano composites for tissue engineering applications. J Bioeng Biomed Sci, 5(1), 1.
Dai, J., Zhu, J., Chen, C., & Weng, F. (2016). High temperature oxidation behavior and research status of modifications on improving high temperature oxidation resistance of titanium alloys and titanium aluminides: A review. Journal of Alloys and Compounds, 685, 784-798.
Arifin, A., Sulong, A. B., Muhamad, N., Syarif, J., & Ramli, M. I. (2014). Material processing of hydroxyapatite and titanium alloy (HA/Ti) composite as implant materials using powder metallurgy: a review. Materials & Design, 55, 165-175.
Ghayour, H., Abdellahi, M., Bahmanpour, M., & Khandan, A. (2016). Simulation of dielectric behavior in RFeO $$ _ {3} $$3 orthoferrite ceramics (R= rare earth metals). Journal of Computational Electronics, 15(4), 1275-1283.
Saeedi, M., Abdellahi, M., Rahimi, A., & Khandan, A. (2016). Preparation and characterization of nanocrystalline barium ferrite ceramic. Functional Materials Letters, 9(05), 1650068.
Karamian, E. B., Motamedi, M. R., Mirmohammadi, K., Soltani, P. A., & Khandan, A. M. (2014). Correlation between crystallographic parameters and biodegradation rate of natural hydroxyapatite in physiological solutions. Indian J Sci Res, 4(3), 092-9.
Khandan, A., & Esmaeili, S. (2019). Fabrication of polycaprolactone and polylactic acid shapeless scaffolds via fused deposition modelling technology. Journal of Advanced Materials and Processing, 7(4), 16-29.
Monfared, R. M., Ayatollahi, M. R., & Isfahani, R. B. (2018). Synergistic effects of hybrid MWCNT/nanosilica on the tensile and tribological properties of woven carbon fabric epoxy composites. Theoretical and Applied Fracture Mechanics, 96, 272-284.
Kamarian, S., Bodaghi, M., Isfahani, R. B., & Song, J. I. (2021). Thermal buckling analysis of sandwich plates with soft core and CNT-Reinforced composite face sheets. Journal of Sandwich Structures & Materials, 23(8), 3606-3644.
Kamarian, S., Bodaghi, M., Isfahani, R. B., & Song, J. I. (2022). A comparison between the effects of shape memory alloys and carbon nanotubes on the thermal buckling of laminated composite beams. Mechanics Based Design of Structures and Machines, 50(7), 2250-2273.
Barbaz-I, R. (2014). Experimental determining of the elastic modulus and strength of composites reinforced with two nanoparticles (Doctoral dissertation, Doctoral dissertation, MSc Thesis, School of Mechanical Engineering Iran University of Science and Technology, Tehran, Iran).
Monfared, R. M., Ayatollahi, M. R., & Isfahani, R. B. (2018). Synergistic effects of hybrid MWCNT/nanosilica on the tensile and tribological properties of woven carbon fabric epoxy composites. Theoretical and Applied Fracture Mechanics, 96, 272-284.
Kamarian, S., Bodaghi, M., Isfahani, R. B., & Song, J. I. (2021). Thermal buckling analysis of sandwich plates with soft core and CNT-Reinforced composite face sheets. Journal of Sandwich Structures & Materials, 23(8), 3606-3644.
Kamarian, S., Bodaghi, M., Isfahani, R. B., & Song, J. I. (2022). A comparison between the effects of shape memory alloys and carbon nanotubes on the thermal buckling of laminated composite beams. Mechanics Based Design of Structures and Machines, 50(7), 2250-2273.
Barbaz-I, R. (2014). Experimental determining of the elastic modulus and strength of composites reinforced with two nanoparticles (Doctoral dissertation, Doctoral dissertation, MSc Thesis, School of Mechanical Engineering Iran University of Science and Technology, Tehran, Iran).
Mahjoory, M., Shahgholi, M., & Karimipour, A. (2022). The effects of initial temperature and pressure on the mechanical properties of reinforced calcium phosphate cement with magnesium nanoparticles: A molecular dynamics approach. International Communications in Heat and Mass Transfer, 135, 106067.
Talebi, M., Abbasi‐Rad, S., Malekzadeh, M., Shahgholi, M., Ardakani, A. A., Foudeh, K., & Rad, H. S. (2021). Cortical bone mechanical assessment via free water relaxometry at 3 T. Journal of Magnetic Resonance Imaging, 54(6), 1744-1751.
Shahgholi, M., Oliviero, S., Baino, F., Vitale-Brovarone, C., Gastaldi, D., & Vena, P. (2016). Mechanical characterization of glass-ceramic scaffolds at multiple characteristic lengths through nanoindentation. Journal of the European Ceramic Society, 36(9), 2403-2409.
Fada, R., Farhadi Babadi, N., Azimi, R., Karimian, M., & Shahgholi, M. (2021). Mechanical properties improvement and bone regeneration of calcium phosphate bone cement, Polymethyl methacrylate and glass ionomer. Journal of Nanoanalysis, 8(1), 60-79.
Shahgholi, P. Firouzi, O. Malekahmadi, S. Vakili, A. Karimipour, M. Ghashang, W. Hussain, Hawraa A. Kareem, S. Baghaei, Fabrication and characterization of nanocrystalline hydroxyapatite reinforced with silica-magnetite nanoparticles with proper thermal conductivity, Materials Chemistry and Physics, 2022.
Lucchini, D. Carnelli, D. Gastaldi, M. Shahgholi, R. Contro, P. Vena, A damage model to simulate nanoindentation tests of lamellar bone at multiple penetration depth, in: ECCOMAS 2012 - European Congress on Computational Methods in Applied Sciences and Engineering, E-Book Full Papers, 2012, pp. 5919–5924.
Arabnejad, S., Johnston, R. B., Pura, J. A., Singh, B., Tanzer, M., & Pasini, D. (2016). High-strength porous biomaterials for bone replacement: A strategy to assess the interplay between cell morphology, mechanical properties, bone ingrowth and manufacturing constraints. Acta biomaterialia, 30, 345-356.
Itälä, A. I., Ylänen, H. O., Ekholm, C., Karlsson, K. H., & Aro, H. T. (2001). Pore diameter of more than 100 μm is not requisite for bone ingrowth in rabbits. Journal of Biomedical Materials Research: An Official Journal of The Society for Biomaterials, The Japanese Society for Biomaterials, and The Australian Society for Biomaterials and the Korean Society for Biomaterials, 58(6), 679-683.
Karimianmanesh, M., Azizifard, E., Javidanbashiz, N., Latifi, M., Ghorbani, A., & Shahriari, S. (2021). Feasibility study of mechanical properties of alginates for neuroscience application using finite element method. Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering, 13(3), 53-62.
Ghomi, F., Daliri, M., Godarzi, V., & Hemati, M. (2021). A novel investigation on the characterization of bioactive glass cement and chitosan-gelatin membrane for jawbone tissue engineering. Journal of Nanoanalysis, 8(4), 292-301.
Mirzadeh, S., Asefnejad, A., Khonakdar, H. A., & Jafari, S. H. (2021). Improved surface properties in spray-coated PU/TiO2/graphene hybrid nanocomposites through nonsolvent-induced phase separation. Surface and Coatings Technology, 405, 126507.
Kazemi, A., Abdellahi, M., Khajeh-Sharafabadi, A., Khandan, A., & Ozada, N. (2017). Study of in vitro bioactivity and mechanical properties of diopside nano-bioceramic synthesized by a facile method using eggshell as raw material. Materials Science and Engineering: C, 71, 604-610.
Mansouri, A., Heidari, A., Karimian, F., Gholami, A. M., Latifi, M., & Shahriari, S. (2021). Molecular simulation for prediction of mechanical properties of polylactic acid polymer for biotechnology applications. Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering, 13(4), 31-40.
Saeedi, M. R., Morovvati, M. R., & Mollaei-Dariani, B. (2020). Experimental and numerical investigation of impact resistance of aluminum–copper cladded sheets using an energy-based damage model. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 42(6), 1-24.
Kardan-Halvaei, M., Morovvati, M. R., & Mollaei-Dariani, B. (2020). Crystal plasticity finite element simulation and experimental investigation of the micro-upsetting process of OFHC copper. Journal of Micromechanics and Microengineering, 30(7), 075005.
Morovvati, M. R., & Dariani, B. M. (2017). The effect of annealing on the formability of aluminum 1200 after accumulative roll bonding. Journal of Manufacturing Processes, 30, 241-254.
Morovvati, M. R., Lalehpour, A., & Esmaeilzare, A. (2016). Effect of nano/micro B4C and SiC particles on fracture properties of aluminum 7075 particulate composites under chevron-notch plane strain fracture toughness test. Materials Research Express, 3(12), 125026.
Fatemi, A., Morovvati, M. R., & Biglari, F. R. (2013). The effect of tube material, microstructure, and heat treatment on process responses of tube hydroforming without axial force. The International Journal of Advanced Manufacturing Technology, 68(1), 263-276.
Pourmoghadam, M. N., Esfahani, R. S., Morovvati, M. R., & Rizi, B. N. (2013). Bifurcation analysis of plastic wrinkling formation for anisotropic laminated sheets (AA2024–Polyamide–AA2024). Computational materials science, 77, 35-43.
Morovvati, M. R., Fatemi, A., & Sadighi, M. (2011). Experimental and finite element investigation on wrinkling of circular single layer and two-layer sheet metals in deep drawing process. The International Journal of Advanced Manufacturing Technology, 54(1), 113-121.
Morovvati, M. R., Mollaei-Dariani, B., & Haddadzadeh, M. (2010). Initial blank optimization in multilayer deep drawing process using GONNS. Journal of manufacturing science and engineering, 132(6).
Fatemi, A., Biglari, F., & Morovvati, M. R. (2010). Influences of inner pressure and tube thickness on process responses of hydroforming copper tubes without axial force. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 224(12), 1866-1878.
Anarestani, S. S., Morovvati, M. R., & Vaghasloo, Y. A. (2015). Influence of anisotropy and lubrication on wrinkling of circular plates using bifurcation theory. International Journal of Material Forming, 8(3), 439-454.
Saeedi, M. R., Morovvati, M. R., & Alizadeh-Vaghasloo, Y. (2018). Experimental and numerical study of mode-I and mixed-mode fracture of ductile U-notched functionally graded materials. International Journal of Mechanical Sciences, 144, 324-340.
Morovvati, M. R., & Mollaei-Dariani, B. (2018). The formability investigation of CNT-reinforced aluminum nano-composite sheets manufactured by accumulative roll bonding. The International Journal of Advanced Manufacturing Technology, 95(9), 3523-3533.
