Using Artificial Neural Network Methodology and Fuzzy Logic to Design an Intelligent Model for Optimizing and Preventive Maintenance in Interaction with Production in the Textile and Clothing Industry

Subject Areas : Industrial Management

Sayyed Shahram fatemi ¹ , Mehrdad Javadi ² , Amir Azizi ³ , Sayyed Esmail Najafi ⁴

1 - Department of Industrial Engineering, Technical and Engineering College, Azad University of Science and Research, Tehran, Iran
2 - Department of Mechanical Engineering, Technical and Engineering College, Islamic Azad University, South Branch, Tehran, Iran
3 - Department of Industrial Engineering, Science and Research Branch, Islamic Azad University, Tehran, Iran.
4 - Department of Industrial Engineering, Technical and Engineering College, Azad University of Science and Research, Tehran, Iran

Received: 2023-07-12 Accepted : 2023-10-16 Published : 2023-09-23

Keywords: Artificial Intelligence, preventive maintenance and repairs, artificial neural network and fuzzy logic,

Abstract :

In this research, the intelligent model of preventive maintenance and repairs based on artificial neural network methodology - fuzzy logic with the help of artificial intelligence environment of MATLAB software based on the structure of Falcon's five-layer model of artificial neural networks is presented, the research method is based on systems thinking. After determining the most important factors affecting preventive maintenance and repairs with the help of a questionnaire and based on a dataset of 2,000 samples of data and reports of the Director General of Textile and Clothing Industries of the Ministry of Safety during the years 1396 to 1401 (in the form of six and a half years) and validity Data evaluation by the maintenance and repair experts of 240 industrial units, a smart model was designed, which after the implementation of the model in Borujerd textile factories as the place of implementation of the plan can be claimed if (If); Five "technology" factors have values of 0.9129; Good condition (upper bound of good membership function), "Employees" has values of 0.9239; good condition (upper bound of good membership function), "working environment" has values of 0.8859; relatively good (lower limit of the membership function), "quality" has values of 0.9999; Perfect condition (highest function), "strategy" has values of 0.9999; good status (upper limit) in preventive maintenance and repairs, then: the status of the output variable of the research, i.e."Optimization of preventive maintenance and repairs performance (Y)" will be at its fifth level, i.e. very good, equal to 0.882.

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