Chip Formation Process using Finite Element Simulation “Influence of Cutting Speed Variation”

Subject Areas : Mechanical Engineering

A Kherraf ¹ , Y Tamerabet ² , M Brioua ³ , R Benbouta ⁴

1 - Mechanical Engineering Department, Faculty of Technology, University of Batna2 Laboratory LIECS_MS, Batna, Algeria
2 - Mechanical Engineering Department, Faculty of Technology, University of Batna2 Laboratory LIECS_MS, Batna, Algeria
3 - Mechanical Engineering Department, Faculty of Technology, University of Batna2 Laboratory LIECS_MS, Batna, Algeria
4 - Mechanical Engineering Department, Faculty of Technology, University of Batna2 Laboratory LIECS_MS, Batna, Algeria

Received: 2019-07-30 Accepted : 2019-10-03 Published : 2019-12-30

Keywords:

References:

[1] Shet C., Deng X., 2000, Finite element analysis of the orthogonal metal cutting process, Journal of Materials Processing Technology 105(1-2): 95-109.
[2] Bäker M., Rösler J., Siemers C., 2002, A finite element model of high speed metal cutting with adiabatic shearing, Computers and Structures 80(5-6): 495-513.
[3] Calamaz M., Coupard D., Nouari M., Girot F., 2011, Numerical analysis of chip formation and shear localisation processes in machining the Ti-6Al-4V titanium alloy, International Journal of Advanced Manufacturing Technology 52(9): 887-895.
[4] Wang B., Liu Z., 2015, Shear localization sensitivity analysis for Johnson–Cook constitutive parameters on serrated chips in high speed machining of Ti6Al4V, Simulation Modelling Practice and Theory 55: 63-76.
[5] Mabrouki T., Courbon C., Zhang Y., Rech J., Nélias D., Asad J., Hamdi M., , Belhadi H., Salvatore S., 2016, Some insights on the modelling of chip formation and its morphology during metal cutting operations, Comptes Rendus Mécanique 344(4-5): 335-354.
[6] Bil H., Kılıç S.E., Tekkaya A.E., 2004, A comparison of orthogonal cutting data from experiments with three different finite element models, International Journal of Machine Tools and Manufacture 44(9): 933-944.
[7] Özel T., Zeren E., 2007, Finite element modelling the influence of edge roundness on the stress and temperature fields induced by high speed machining, International Journal of Advanced Manufacturing Technology 35(3): 255-267.
[8] Donea J., Huerta A., Ponthot J.Ph., Rodriguez-Ferran A., 2004, Arbitrary Lagrangian–Eulerian Methods, Encyclopedia of Computational Mechanics, John Wiley & Sons.
[9] Nasr M.N.A., Ng E.G., Elbestawi M.A., 2007, Modeling the effects of tool-edge radius on residual stresses when orthogonal cutting AISI 316L, International Journal of Machine Tools and Manufacture 47(2): 401-411.
[10] Atlati S., 2012, Development of a New Hybrid Approach for Modelling Heat Exchange at the Tool-Chip Interface : Application to Machining Aeronautical Aluminium Dlloy AA2024-T351, Phd Thesis, University Mohamed I - and University of Lorraine - GIP-InSIC.
[11] Johnson G.R., Cook W.H., 1983, A constitutive model and data for metals subjected to large strains, high strain rate, and temperatures, Proceedings of the 7th International Symposium on Ballistics, Netherlands.
[12] Zerilli F.J., Armstrong R.W., 1987, Dislocation – mechanics – based constitutive relations for material dynamics calculations, Journal of Applied Mechanics 61(5): 1816-1825.
[13] Marusich T., Ortiz D., 1995, Modelling and simulation of high-speed machining, International Journal on Numerical Methods in Engineering 38: 3675-3694.
[14] Johnson G.R., Cook W.H., 1985, Fracture characteristics of three metals subjected to various strains, strain rates, temperatures and pressures, Engineering Fracture Mechanics 21: 31-48.
[15] Öpöz T.T., Chen X., 2016, Chip formation mechanism using finite element simulation, Strojniški vestnik - Journal of Mechanical Engineering 62: 11.
[16] Teng X., Wierzbicki T., 2006, Evaluation of six fracture models in high velocity perforation, Engineering Fracture Mechanics 73(12): 1653-1678.
[17] Bao Y., Wierzbicki T., 2005, On the cut-off value of negative triaxiality for fracture, Engineering Fracture Mechanics 72(7): 1049-1069.