Degradation Mechanisms of APS and EB-PVD Thermal Barrier Coatings

Subject Areas : Journal of Environmental Friendly Materials

A Rabieifar ¹ ( Advanced Materials Engineering Research Center, Karaj Branch, Islamic Azad University, Karaj, Iran )
V Abouei Mehrizi ² ( Advanced Materials Engineering Research Center, Karaj Branch, Islamic Azad University, Karaj, Iran )
M Ghanbari Haghighi ³ ( Advanced Materials Engineering Research Center, Karaj Branch, Islamic Azad University, Karaj, Iran )

Received: 2023-02-14 Accepted : 2023-05-30 Published : 2023-06-01

Keywords: thermal barrier coating, Air Plasma Spray, Electron-Beam Physical Vapor Deposition, Degradation Mechanism,

References:

[1] A.H. Pakseresht, A.H. Javadi, M. Nejati, K. Shirvani, E. Ghasali and R. Teimouri, J. Adv. Manuf. Technol. ,75(2014), 739.

[2] P.A. Hossein, M.R. Rahimipour, M. Alizadeh, S.M.M. Hadavi and A. Shahbazkhan: Concept of Advanced Thermal Barrier Functional Coatings in High Temperature Engineering Components, Research Perspectives on Functional Micro- and Nanoscale Coatings, Hershey, USA, (2016), 396.
[3] A.G. Evans, D.R. Mumm, J.W. Hutchinson, G.H. Meier and F.S. Petit, Prog. Mater. Sci. , 46(2001), 505.

[4] A. Jam, S.M.R. Derakhshandeh, H. Rajaei and A.H. Pakseresht, Ceram. Int. , 43(2017), 14146.

[5] X.S. Li, W.W. Cai, J.H. An, S. Kim, J. Nah, D.X. Yang, R. Piner, A. Velamakanni, I. Jung, E. Tutuc, S.K. Banerjee, L. Colombo and R.S. Ruoff, Science, 324(2009), 1312.

[6] X.S. Li, W.W. Cai, L. Colombo and R.S. Ruoff, Nano Lett. , 9(2009), 4268.

[7] K.S. Kim, Y. Zhao, H. Jang, S.Y. Lee, J.M. Kim, J.H. Ahn, P. Kim, J.Y. Choi and B.H. Hong, Nature, 457(2009), 706.

[8] W.W. Cai, Y.W. Zhu, X.S. Li, R.D. Piner and R.S. Ruoff, Appl. Phys. Lett. , 95(2009), 123115.

[9] A. Pakseresht, M. Saremi, H. Omidvar and M. Alizadeh, Surf. Coat. Technol. , 366(2019), 338.

[10] L. Chen, Surf. Rev. Lett. , 13(2006), 535.

[11] C.U. Hardwicke and Yuk-Chiu Lau, J. Therm. Spray Technol. , 22(2013), 564.

[12] V. Akdogan, M.M. Dokur, G. Goller and O. Keles, J. Mater. Eng. Perform. , 22(2013), 2500.
[13] M.G. Gok and G. Goller, J. Eur. Ceram. Soc., 36(2015), 1755.
[14] S. Mahade, N. Curry, S. Bjorklund, N. Markocsan and P. Nylen, J. Alloys Compd., 689(2016), 2.

[15] G. Mauer, M.O. Jarligo, D.E. Mack and R. Vaßen, J. Therm. Spray Technol. , 22(2013), 646.
[16] J. H. Park, J. S. Kim, K.H. Lee, Y.S. Song and M.C. Kang, J. Mater. Process. Technol., 201(2008), 331.
[17] B.S. Senturk, H.F. Garces, A.L. Ortiz, G. Dwivedi, S. Sampath and N.P. Padture, J. Therm. Spray Technol. , 23(2014), 708.

[18] M.G. Gok and G. Goller, Surf. Coat. Technol., 276 (2015), 202.

[19] M.G. Gok and G. Goller, J. Eur. Ceram. Soc., 37(2017), 2501.

[20] D. Stover, G. Pracht, H. Lehmann, M. Dietrich, J.E. Doring and R. Vaben, J. Therm. Spray Technol., 13(2004), 76.

[21] D. Chellaganesh, M.A. Khan and J.T.W. Jappes, Mater. Today Proc. , 45(2021), 1529.

[22] N.P. Padture, M. Gell and E.H. Jordan, Science, 296(2002), 280.

[23] T.E. Strangman, Thin Solid Films, 127(1985), 93.

[24] M. Peters, K. Fritscher, G. Staniek, W.A. Kaysser and U. Schultz, Materwiss Werksttech., 28(1997), 357.

[25] A. Kumar, J. Moledina, Y. Liu, K. Chen and P.C. Patnaik, Coatings, 11(2021), 1474.

[26] A. Bolcavage, A. Feuerstein, J. Foster and Peter Moore, J. Mater. Eng. Perform. , 13(2004), 389.

[27] D. Liu, M. Seraffon, P.E.J. Flewitt, N.J. Simms, J.R. Nicholls and D.S. Rickerby, J. Eur. Ceram. Soc. , 33(2013), 3345.

[28] A. Rabiei and A.G. Evans, Acta mater. , 48(2000), 3963.

[29] R.T. Wu, M. Osawa, T. Yokokawa, K. Kawagishi and H. Harada, J. solid mech. mater. eng. , 4(2010), 119.

[30] G.H. Meng, H.Liu, M.J. Liu, T. Xu, G.J. Yang, C.X. Li and C.J. Li, Corros. Sci., 163(2020),108275.

[31] A.J. Haynes, D.E. Rigney, M.K. Ferber and W.D. Porter, Surf. Coat. Technol. , 87(1996), 102.

[32] H. Dong, G.J. Yang, C.X. Li, X.T. Luo and C.J. Li, J. Am. Ceram. Soc. , 97(2014), 1226.

[33] O. Trunova, T. Beck, R. Herzog, R. Steinbrech and L. Singheiser, Surf. Coat. Technol., 202(2008), 5027.
[34] Y. Bai, C. Ding, H. Li, J. Therm. Spray Technol. , 22(2013), 1201.

[35] H. Hindam and D.P. Whittle, Oxid. Met. , 18(1982), 245.

[36] Z. Mutasim, C. Rimlinger and W. Brentnall, Am. Soc. Mech. Eng. , 53(1997), 1.

[37] V.K. Tolpygo and D.R. Clarke, Acta Mater. , 48(2000), 3283.

[38] R. Eriksson, H. Brodin, S. Johansson, L. Östergren and X.H. Li, Surf. Coat. Technol., 205(2011), 5422.
[39] V. Sergo and D.R. Clarke, J. Am. Ceram. Soc., 81(1998), 3237.

[40] J .W. Hutchinson and Z. Suo, Adv. Appl. Mech., 29(1992), 63.

[41] W. Peng and D.R. Clarke, J. Am. Ceram. Soc., 83(2000), 1165.

[42] B.Y. Zhang, G.J. Yang, C.X. Li and C.J. Li, Appl. Surf. Sci., 406(2017), 99.

[43] D.M. Lipkin and D.R. Clarke, Oxid. Met. , 45(1996), 267.

[44] D.R. Clarke, Curr. Opin. Solid State Mater. Sci., 6(2002), 237.

[45] D.R. Clarke and C.G. Levi, Mater. Res., 33(2003), 383.

[46] V. Kumar and K. Balasubramanian, Prog. Org. Coat. , 90(2016), 54.

[47] R.A. Miller and C.E. Lowell, Thin Solid Films, 95(1982), 265.

[48] K.W. Schlichting, N.P. Padture, E.H. Jordan and M. Gell, Mater. Sci. Eng. A, 342(2003), 120.

[49] X.Y. Gong and D.R. Clarke, Oxid. Met. , 50(1998), 355.

[50] D.R. Clarke and W. Pompe, Acta Mater. , 47(1999), 1749.

[51] C.H. Hsueh, P.F. Becher, E.R. Fuller, S.A. Langer and W.C. Carter, Mater. Sci. Forum, 442(1999), 308.

[52] C.H. Hsueh and E.R. Fuller, Scripta Mater. , 42(2000), 781.
[53] K. Vaidyanathan, M. Gell, E.H. Jordan, Surf. Coat. Technol. , 133(2000), 28.

[54] A.G. Evans, M.Y. He and J.W. Hutchinson, Prog. Mater. Sci. , 46(2001), 249.

[55] Y.H. Sohn, J.H. Kim, E.H. Jordan and M. Gell, Surf. Coat. Technol. , 146(2001), 70.

[56] D.R. Mumm and A.G. Evans, Acta Mater. , 48(2000), 1815.
[57] M. Gell, Surf. Coat. Technol. , 120(1999), 53.

[58] J. Cheng, E.H. Jordan, B. Barber and M. Gell, Acta Mater. , 46(1998), 5839.

[59] A.G. Evans and J.W. Hutchinson, Int. J. Solids Struct. , 20(1984), 455.

[60] T. Xu, M. He and A. Evans, Acta Mater. , 51(2003), 3807.

[61] S. Wen and S. Zhou, Adv. Mech. Eng., 10(2018).

[62] F. Riallant, J. Cormier, A. Longuet, X. Milheta and José Mendez, Metall. Mater. Trans. A, 45(2014), 351.

[63] C. Zhang and C. Chen: Failure mechanism of thermal barrier coatings by electron beam physical vapor deposition (EB-PVD) under thermo-mechanical coupled loads. In Thermal Barrier Coatings Woodhead Publishing Series in Metals and Surface Engineering: Cambridge, UK, (2011), 215.

[64] G. Bolelli, M.G. Righi, M.Z. Mughal, R. Moscatelli, O.Ligabue, N. Antolotti, M.Sebastiani, L. Lusvarghi and E. Bemporad, Mater. Des. , 166(2019), 107615.

[65] B. Cheng, Y.M. Zhang, N. Yang, M. Zhang, L. Chen, G.J. Yang, C.X. Li, C.J. Li, J. Am. Ceram. Soc. , 100(2017), 1820.

[66] S. Kyaw, A. Jones and T. Hyde, Eng. Fail. Anal. , 27(2013), 150.

[67] Z. Wu, L. Ni, Q. Yu and C. Zhou, J. Therm. Spray Technol. , 21(2012), 169.

[68] L.S. Wang, Z.Y. Wei, B. Cheng, M.J. Liu, G.R. Li, H. Dong and G.J. Yang, Ceram. Int. , 46(2020), 2355.

[69] C. Xing, M. Yi, X. Shan, X. Wang, X. Zhao and F. Guo, J. Am. Ceram. Soc. , 103(2020), 7267.

[70] Y. Zhao and Y. Gao, Appl. Surf. Sci. , 425(2017), 1033.

[71] J. Wu, H. Guo, L. Zhou, L. Wang and S. Gong, J. Therm. Spray Technol. , 19( 2010), 1186.

[72] L. Bowen, H. Xie, R. Xu, X.L. Fan, W.X. Zhang and T.J. Wang, Appl. Surf. Sci. , 360(2016), 461.

[73] R.S. Lima and B.R. Marple, Mater. Sci. Eng. A, 485(2008), 182.

[74] E. Benini: Progress in Gas Turbine Performance, IntechOpen, Padula, Italy, (2013), 251.

[75] A. Pakseresht, F. Sharifianjazi, A. Esmaeilkhanian, L. Bazli, M.R. Nafchi, M. Bazli and F. Baharan, Mater. Des. , 222(2022), 111044.

[76] L. Wang, Y. Wang, W.Q. Zhang, X.G. Sun, J.Q. He, Z.Y. Pan and C.H. Wang, Appl. Surf. Sci. , 258 (2012), 3540.

[77] X. Fan, R. Xu, W. Zhang and T. Wang, Appl. Surf. Sci. , 258(2012), 9816.

[78] L. Qian, S. Zhu, Y. Kagawa and T. Kubo, Surf. Coat. Technol. , 173(2003), 178.

[79] D.M. Gray, Y.C. Lau, C.A. Johnson, M.P. Borom, and W.A. Nelson: Thermal Barrier Coatings Having an Improved Columnar Microstructure, US 6, 306, 517, (2001).

[80] M. Wen, E.H. Jordan and M. Gell, Surf. Coat. Technol. , 200(2006), 5193.

[81] W.G. Mao, C.Y. Dai, L. Yang and Y.C. Zhou, Int. J. Fract. , 151(2008), 107.

[82] M. Peters, C. Leyens, U. Schulz, W.A. Kaysser, Adv. Eng. Mater. , 3(2001), 193.
[83] R.G. Wellman, J.R. Nicholls, Wear, 242(2000), 89.

[84] J.R. Nicholls, Y. Jaslier and D.S. Rickerby, Mater. Sci. Forum, 251(1997), 935.

[85] R.G. Wellman, J.R. Nicholls, Tribol. Int. , 41(2008), 657.

[86] T. Sidhu, S. Prakash, R. Agrawal, Curr. Sci. , 90(2006), 41.

[87] Z.G. Liu, J.H. Ouyang, Y. Zhou and X. Xia, J. Eur. Ceram. Soc. , 29(2009), 2423.

[88] Z.G. Liu, J.H Ouyang, Y. Zhou and S. Li, J. Eur. Ceram. Soc. , 30(2010), 2707.

[89] P. Hancock, Mater. Sci. Technol. , 3(1987), 536.

[90] A.D. Gledhill, K.M. Reddy, J.M. Drexler, K. Shinida, S. Sammpath and N.P. Padture, Mater. Sci. Eng. A, 528(2011), 7214.

[91] M. Daroonparvar, M. Azizi Yajid, N. Yusof, H. Bakhsheshirad, E. Hamzah, M. Nazoktabar, J. Rare Earths. , 32(2014), 989.

[92] S. Bose: High temperature coatings, Butterworth-Heinemann, (2017), 199.

[93] A. Rabieifar, S. Nategh, M.R. Afshar and H. Najafi, Oxid. Met. , 94(2020), 549.
[94] A. Rabieifar, S. Nategh, M.R. Afshar and H. Najafi, Surf. Coat. Technol. , 439(2022), 128461.

[95] S. Park, J. Kim, M. Kim, H. Song and C. Park, Surf. Coat. Technol. , 190(2005), 357.

[96] M.H. Habibi, L. Wang and S. Guo, ASME, 3(2012), 905.

[97] M.H. Habibi, L. Wang and S.M. Guo, J. Eur. Ceram. Soc. , 32(2012), 1635.

[98] J. Wu, H.B. Guo, Y.Z. Gao and S.K. Gong, J. Eur. Ceram. Soc. , 3(2011), 1881.

[99] B. Zhang, W. Song and H.B. Guo, J. Eur. Ceram. Soc. , 38(2018), 3564.

[100] M. Borom, C. Johnson, L. Peluso, Surf. Coat. Technol. , 86(1996), 116.