Investigation of Structural and Corrosion properties of MoS2- WC Reinforced Al/18Cu Layered Composite in Marine Environment
Subject Areas : journal of New Materials
abbas karimi
1
,
مرتضی علیزاده
2
1 - Department of Materials Engineering, Shiraz University of Technology, Shiraz, Iran
2 - عضو هیئت علمی گروه مهندسی مواد دانشگاه صنعتی شیراز
Keywords: composite, accumulative roll bonding, Corrosion properties, Aluminum 1050, Tungsten Carbide,
Abstract :
fabricate composite samples, the surfaces of aluminum and copper sheets were first prepared by washing with acetone and brushing.WC and MoS2 powders were heated at 120°C to remove moisture.Four aluminum sheets and one copper sheet were stacked, with WC and MoS2 powders sprinkled on them.Then, these sheets were arranged in a sandwich structure consisting of four layers of aluminum, one layer of copper, and four layers of WC-MoS2, and rolled using a 30-ton rolling mill with a 65% reduction in cross-sectional area at room temperature without any lubricant. Structural analysis using X-ray diffraction (XRD) patterns indicated that no new phases were formed. Scanning Electron Microscope (SEM) images confirmed the desirable multilayer structure. The ARB process resulted in the proper distribution of copper metal and WC-MoS2 particles within the aluminum matrix. In the final stage of ARB, the copper metal was distributed in an island-like pattern within the aluminum matrix. Corrosion tests showed that corrosion resistance improved with an increasing number of ARB cycles.The corrosion current density in the hybrid composite produced with seven cycles was lower than in other cycles due to the minimal porosity and homogeneous distribution of MoS2 and WC particles, indicating the highest corrosion resistance.The corrosion current density in the hybrid composite produced with seven cycles was lower than in other cycles due to the least porosity and homogeneous distribution of MoS2 and WC particles, indicating the highest corrosion resistance.
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