Effect of Coating Process Parameters on Corrosion Behavior of Ti-6Al-4V
الموضوعات :Mohammad Hossein Majidi 1 , Amin Rabiezadeh 2 , Ahmad Afsari 3
1 - Department of Mechanical Engineering, Shiraz Branch, Islamic Azad University, Shiraz, Iran
2 - Department of Materials Engineering, Shiraz Branch, Islamic Azad University, Shiraz, Iran
3 - Department of Mechanical Engineering, Shiraz Branch, Islamic Azad University, Shiraz, Iran
الکلمات المفتاحية: Ti-6Al-4V, Corrosion Resistance, Thermal oxidation, anodizing, Plasma Electrolytic Oxidation (PEO),
ملخص المقالة :
Titanium and its alloys (Ti-6Al-4V) are considered to be among the most promising engineering materials due to a unique combination of high strength to weight ratio, melting temperature, corrosion resistance, and biocompatibility. Anodizing is one of the coating methods that increases corrosion resistance and wear resistance and provides better adhesion of paint primers mostly applied to protect Al, Ti, Mg, and their alloys. The novel Plasma Electrolytic Oxidation (PEO) technique is gaining increased attention for depositing thick, dense, corrosion resistant, and hard ceramic coating on valuable metals (Al, Ti, and Mg). The aim of this research is a comparison between the corrosion behavior of anodized and plasma electrolytic oxidized Ti-6Al-4V at different voltages. The surface morphology, thickness, and phase composition of coatings were investigated using a scanning electron microscope and X-ray diffraction. The potentiodynamic polarization test was used to determine the corrosion behavior of the specimens. Results indicated that increasing of corrosion resistance by tests anodized sample at 50 V at 15 minutes and PEO sample at 375 V at 10 minutes.
[1] Liu, Z. J., Zhong, X., Liu, H., Tsai, I. L., Donatus, U. and Thompson, G. E. 2015. Characterization of anodic oxide film growth on Ti6Al4V in NaTESi electrolyte with associated adhesive bonding behaviour. Electrochimica Acta. 182: 482-492.
[2] He, D., Zheng, S., Pu, J., Zhang, G. and Hu, L. 2015. Improving tribological properties of titanium alloys by combining laser surface texturing and diamond-like carbon film. Tribology International. 82: 20-27.
[3] Frauchiger, V. M., Schlottig, F., Gasser, B. and Textor, M. 2004. Anodic plasma-chemical treatment of CP titanium surfaces for biomedical applications. Biomaterials. 25(4): 593-606.
[4] Jiang, P., He, X. L., Li, X. X., Yu, L. G. and Wang, H. M. 2000. Wear resistance of a laser surface alloyed Ti–6Al–4V alloy. Surface and Coatings Technology. 130(1): 24-28.
[5] Okazaki, Y. and Gotoh, E. 2005. Comparison of metal release from various metallic biomaterials in vitro. Biomaterials. 26(1): 11-21.
[6] Vadiraj, A. and Kamaraj, M. 2006. Characterization of fretting fatigue damage of PVD TiN coated biomedical titanium alloys. Surface and Coatings Technology. 200(14-15): 4538-4542.
[7] Dobrzański, L. A. and Mikuła, J. 2005. The structure and functional properties of PVD and CVD coated Al2O3+ZrO2 oxide tool ceramics. Journal of Materials Processing Technology. 167(2-3): 438-446.
[8] Mkaddem, A., Ben Soussia, A. and El Mansori, M. 2013. Wear resistance of CVD and PVD multilayer coatings when dry cutting fiber reinforced polymers (FRP). Wear. 302(1-2): 946-954.
[9] Matykina, E., Arrabal, R., Mingo, B., Mohedano, M., Pardo, A. and Merino, M. C. 2016. In vitro corrosion performance of PEO coated Ti and Ti6Al4V used for dental and orthopaedic implants. Surface and Coatings Technology. 307: 1255-1264.
[10] Razavi, R. S., Salehi, M., Ramazani, M. and Man, H. C. 2009. Corrosion behaviour of laser gas nitrided Ti–6Al–4V in HCl solution. Corrosion Science. 51(10): 2324-2329.
[11] Sun, F., Liu, J., Yang, Y. and Yu, H. 2005. Nitridation of iron by CW-CO2 laser nitriding technologies. Materials Science and Engineering: B. 122(1): 29-33.
[12] Narayanan, R. and Seshadri, S. K. 2007. Phosphoric acid anodization of Ti–6Al–4V – Structural and corrosion aspects. Corrosion Science. 49(2): 542-558.
[13] Mizukoshi, Y., Okajima, T. and Masahashi, N. 2015. Local structure of vanadium in Ti-6Al-4V alloy anodized in acetic acid aqueous solution and its contribution to visible light response in photocatalysis. Applied Catalysis B: Environmental. 162: 180-186.
[14] Diamanti, M. V., Sebastiani, M., Mangione, V., Del Curto, B., Pedeferri, M. P., Bemporad, E., Cigada, A. and Carassiti, F. 2013. Multi-step anodizing on Ti6Al4V components to improve tribomechanical performances. Surface and Coatings Technology. 227: 19-27.
[15] Stoch, A., Jastrze¸bski, W., Długoń, E., Lejda, W., Trybalska, B., Stoch, G. J. and Adamczyk, A. 2005. Sol–gel derived hydroxyapatite coatings on titanium and its alloy Ti6Al4V. Journal of Molecular Structure. 744-747: 633-640.
[16] Wu, C., Ramaswamy, Y., Gale, D., Yang, W., Xiao, K., Zhang, L., Yin, Y. and Zreiqat, H. 2008. Novel sphene coatings on Ti-6Al-4V for orthopedic implants using sol-gel method. Acta biomaterialia. 4(3): 569-76.
[17] Qi, G., Zhang, S., Khor, K. A., Weng, W., Zeng, X. and Liu, C. 2008. An interfacial study of sol–gel-derived magnesium apatite coatings on Ti6Al4V substrates. Thin Solid Films. 516(16): 5172-5175.
[18] Abrishamchian, A., Hooshmand, T., Mohammadi, M. and Najafi, F. 2013. Preparation and characterization of multi-walled carbon nanotube/hydroxyapatite nanocomposite film dip coated on Ti-6Al-4V by sol-gel method for biomedical applications: an in vitro study. Materials science & engineering. C, Materials for biological applications. 33(4): 2002-10.
[19] Snizhko, L. O., Yerokhin, A. L., Pilkington, A., Gurevina, N. L., Misnyankin, D. O., Leyland, A. and Matthews, A. 2004. Anodic processes in plasma electrolytic oxidation of aluminium in alkaline solutions. Electrochimica Acta. 49(13): 2085-2095.
[20] Stojadinovic, S., Vasilic, R., Belca, I., Petkovic, M., Kasalica, B., Nedic, Z. and Zekovic, L. 2010. Characterization of the plasma electrolytic oxidation of aluminium in sodium tungstate. Corrosion Science. 52(10): 3258-3265.
[21] Sarbishei, S., Faghihi Sani, M. A. and Mohammadi, M. R. 2014. Study plasma electrolytic oxidation process and characterization of coatings formed in an alumina nanoparticle suspension. Vacuum. 108: 12-19.
[22] Aliasghari, S., Skeldon, P. and Thompson, G. E. 2014. Plasma electrolytic oxidation of titanium in a phosphate/silicate electrolyte and tribological performance of the coatings. Applied Surface Science. 316: 463-476.
[23] Nakajima, M., Miura, Y., Fushimi, K. and Habazaki, H. 2009. Spark anodizing behaviour of titanium and its alloys in alkaline aluminate electrolyte. Corrosion Science. 51(7): 1534-1539.
[24] Liu, X., Chu, P. and Ding, C. 2004. Surface modification of titanium, titanium alloys, and related materials for biomedical applications. Materials Science and Engineering: R: Reports. 47(3-4): 49-121.
[25] Yerokhin, A. L., Nie, X., Leyland, A., Matthews, A. and Dowey, S. J. 1999. Plasma electrolysis for surface engineering. Surface and Coatings Technology. 122(2): 73-93.