انتخاب استراتژی نگهداری و تعمیرات به منظور بهبود شاخص های ارزیابی قابلیت اطمینان و تعمیرپذیری
الموضوعات :چنگیز والمحمدی 1 , جواد صوفیابادی 2 , فخرالدین لطف زاده 3
1 - دانشیار، گروه مدیریت فناوری واطلاعات،واحد تهران جنوب،دانشگاه آزاد اسلامی،تهران، ایران.
2 - کارشناس ارشد، باشگاه پژوهشگران جوان، دانشگاه آزاداسلامی، فیروزکوه. تهران،ایران
3 - کارشناس ارشد، مدیریت صنعتی،واحدتهران جنوب دانشگاه آزاد اسلامی،تهران، ایران
الکلمات المفتاحية: نت بهره ورفراگیر, نت مبتنی بر قابلیت اطمینان, میانگین زمان بین خرابی, میانگین زمان تعمیر,
ملخص المقالة :
هدف تحقیق حاضرانتخاب استراتژی نت با توجه به تأثیرگذاری نوع استراتژی بر بهبود شاخص های ارزیابی قابلیت اطمینان و تعمیرپذیری در یک شرکت تأمین کننده تجهیزات و ماشین آلات حوزه نفت و گازمیباشد. پژوهش پیش رو بر اساس هدف و نوع گردآوری داده ها، کاربردی و آزمایشی است. داده های تحقیق با بهره مندی از فرم های استاندارد بازدید روزانه، علت و معلول و آنالیز اثرات و حالات خرابی از نه دستگاه تراش طی دو فاز مطالعاتی استخراج شده است. با تأیید نرمال بودن داده ها، فرضیات تحقیق با آزمون فرض میانگین یک جامعه،T زوجی و ضریب همبستگی درون گروهی مورد بررسی قرار گرفت. در فاز اول، استراتژی نت بهره ور فراگیر و نت مبتنی بر قابلیت اطمینان اجرا شد و در فاز دوم استراتژی نت ترکیبی اجرا گردید. در هر دو مرحله شاخص های میانگین زمان بین خرابی و میانگین زمان تعمیر مورد سنجش و ارزیابی قرار گرفت تا تأثیرات سه استراتژی مقایسه و بهترین استراتژی نت انتخاب شود. نتایج نشان می دهد، استراتژی نت ترکیبی موجب بهبود شاخص های ارزیابی قابلیت اطمینان و تعمیرپذیری و افزایش بهره وری ماشین آلات و تجهیزات می شود.
Afsar, A., Jafarnejad, A., & Sadeghimoghadam, M. (2007), Gas-Station Predictive Maintenance Planning with Hybrid Model of Fuzzy Neutral Network and PCA. Business Strategies, 1(20), 37-48, (In Persian).
Aghaii, A., Akbari, M., & Mohamadi, K. (2011), Investigation Factors Affecting the Implementation of Preventive Maintenance Notes NAJA Vehicles. Towsee Human Resource Management, 22,109-132, (In Persian).
Ahuja, I. P. S., & Khamba, J. S. (2008), Total Productive Maintenance: Literature Review and Directions. International Journal of Quality & Reliability Management, 25(7), 709-756.
Alam Tabriz, A., & Bahrami, M. (2009), Assessment of Readiness for Implementation of TPM (Case Study in Iran Chassis Maker Company). Industrial Management Studies, 13, 1-18, (In Persian).
Altuve, H. J., Zimmerman, K., & Tziouvaras, D. (2015), Maximizing Line Protection Reliability, Speed, and Security.
Altuve, H. J., Zimmerman, K., & Tziouvaras, D. (2016). Maximizing Line Protection Reliability, Speed, and Sensitivity.
Baluch, N., Abdullah, C. S. B., & Mohtar, S. B. (2011), Maintenance Management Performance-an Overview Towards Evaluating Malaysian Palm Oil Mill. The Asian Journal of Technology Management (AJTM), 3(1).
Bhadury, B. (2000), Management of Productivity through TPM. Productivity, 41(2), 240-251.
Braglia, M., Carmignani, G., Frosolini, M., & Zammori, F. (2012), Data Classification and MTBF Prediction with a Multivariate Analysis Approach. Reliability Engineering & System Safety, 97(1), 27-35.
Chemweno, P., Morag, I., Sheikhalishahi, M., Pintelon, L., Muchiri, P., & Wakiru, J. (2016), Development of a Novel Methodology for Root Cause Analysis and Selection of Maintenance Strategy for a thermal Power Plant: A Data Exploration Approach. Engineering Failure Analysis, 66, 19-34.
Chong, A. B. (2014), Product Level MTBF Calculation. 5th International Conference on Intelligent Systems, Modelling and Simulation.
Dai, Y., & Li, B. Q. (2013), The Interval Estimation of MTBF Based on Markov Chain Monte Carlo Method. 19th International Conference on Industrial Engineering and Engineering Management.
Dong, H., Zhu, J., Zhu, K., & Shi, Y.(2014), Maintainability Assessment of a Complex System Based on Field Data. Proceedings of the First Symposium on Aviation Maintenance and Management.
Dong, Z., Chuan, L., Yongxiang, L., & Zhiqi, G. (2014), A System's Mean Time To Repair Allocation Method Based on the Time Factors. Quality and Reliability Engineering International, 30(2), 247-256.
Fouladgar, M. M., Yazdani-Chamzini, A., Lashgari, A., Zavadskas, E. K., & Turskis, Z. (2012), Maintenance Strategy Selection Using AHP and Copras under Fuzzy Environment. International Journal of Strategic Property Management, 16(1), 85-104.
Guo, B., & Chen, J. (2013), Analysis of MTBF/MTTR for Logistics Service System. Fourth International Conference on Transportation Engineering.
Gupta, P., Gupta, S., & Gandhi, O. P. (2013), Modelling and Evaluation of Mean Time to Repair at Product Design Stage Based on Contextual Criteria. Journal of Engineering Design, 24(7), 499-523.
Haj Shir Mohammadi, A. (2007), Total Productive Maintenance. Esfahan: Arkan Publication, (In Persian).
Haj Shir Mohammadi, A. (2004), Maintenance Planning. Esfahan: Ghazal Publication, (In Persian).
Hotta, G., Kanetake, N., Nishimura, T., Ohbuchi, Y., & Sakamoto, H. (2014), Analysis of the Human Factor which Affects the Reliability of Machinery. Zairyo/Journal of the Society of Materials Science, 63(2), 149-153.
Ilangkumaran, M., & Kumanan, S. (2009), Selection of Maintenance Policy for Textile Industry Using Hybrid Multi-Criteria Decision Making Approach. Journal of Manufacturing Technology Management, 20(7), 1009-1022.
Jafari, a., Jafarian, m., Zareei, a., & Zaerpour, F. (2008), Using Fuzzy Delphi Method in Maintenance Strategy Selection Problem, Journal of Uncertain Systems, 2(4), 289-298.
Kan, Y., Zhu, X., Wang, L., Xu, B., Yang, Z., & Li, H. (2015), Comparison between Bayesian Method and LSE in Estimating MTBF of NC Machine Tools. Computer Science and Mechanical Automation (CSMA).
Khaki, Gh. (2011), Research Methodology with Dissertational Approach. Tehran: Baztab Publication, (In Persian).
Kolahan, F., Doust Parast, & M., Mamourian, M. (2007), Determine the Type and Timing of Optimal Maintenance and Preventive Maintenance of Multi-Component Systems Based on Reliability. Journal of Algorithms and Computation, 41, 511-523, (In Persian).
Leiva, G. P. A., Curilem, M., Araya, B., Miranda, R., & Garrido, F. (2014), Predictive Models Applied to Heavy Duty Equipment Management. Mexican International Conference on Artificial Intelligence.
Moubray, J. (2010), Reliability-Centered Maintenance. Tehran: Ariyana Ghalam Publication, (In Persian).
Movahhedi, M., Rezaee Nosraty, V., & Yazdani, A. (2009), Condition Monitoring (CM): A Solution for Reducing the Industry Expenses. Journal of Development & Evolution Mnagement, 1, 59-65, (In Persian).
Nezami, F. G., & Yildirim, M. B. (2013), A Sustainability Approach for Selecting Maintenance Strategy. International Journal of Sustainable Engineering, 6(4), 332-343.
Nikolopoulos, K., Metaxiotis, K., Lekatis, N., & Assimakopoulos, V. (2003), Integrating Industrial Maintenance Strategy into ERP. Industrial Management & Data Systems, 3(3), 184-191.
Nilipor Tabatabaii, A., Bagherzadeniri, M., & Shabani Sichani, M. (2007), Design of the Applied Model of Balanced Assessment of the Maintenance System.5th International Management Conference, (In Persian).
Pinjala, S. K., Pintelon, L., & Vereecke, A. (2006), An Empirical Investigation on the Relationship between Business and Maintenance Strategies. International Journal of Production Economics, 104(1), 214-229.
Puvanasvaran, A. P., Teoh, Y.S., & Tay, C.C.(2014), Interrelationship Between Availability with Planning Factor and Mean Time Between Failures (MTBF) in Overall Equipment Effectiveness (OEE). Journal of Advanced Manufacturing Technology (JAMT), 6(2).
Sharma, R. K., Kumar, D., & Kumar, P. (2005), FLM to Select Suitable Maintenance Strategy in Process Industries Using MISO Model. Journal of Quality in Maintenance Engineering, 11(4), 359-374.
Swanson, L. (2001), Linking Maintenance Strategies to Performance. International Journal of Production Economics, 70(3), 237-244.
Tajadod, M., Abedini, M., Rategari, A., & Mobin, M.(2016), A Comparison of Multi-Criteria Decision Making Approaches for Maintenance Strategy Selection (A Case Study). International Journal of Strategic Decision Sciences (IJSDS), 7(3), 51-69.
Velmurugan, R. S., & Dhingra, T. (2015), Maintenance Strategy Selection and its Impact in Maintenance Function: A Conceptual Framework. International Journal of Operations & Production Management, 35(12), 1622-1661.
Venkatesh, J.(2007), An Introduction to Total Productive Maintenance (TPM). The Plant Maintenance Resource Center.
Vishnu, C. R., & Regikumar, V.(2016), Reliability Based Maintenance Strategy Selection in Process Plants: A Case Study. Procedia Technology, 25, 1080-1087.
Wal, R. W. E., & Lynn, D. (2002), Total Productive Maintenance in a South African Pulp and Paper Company: A Case Study. The TQM Magazine. 14(6), 356-366.
Wu, X., Xu, D., Wang, B. Q., & Mu, G. (2013), Equipment MTTR Demonstration Method Based on Virtual Simulation. Mechanics and Materials, 401, 1855-1858.
Xia, W., Shi, Q., Wang, F., Ge, H., & Chen, C. (2016), Research on Network Maintenance Strategy Selection Based on Analytic Hierarchy Process and Technique for Order Preference by Similarity to Ideal Solution Algorithm. Journal of Shanghai Jiaotong University (Science), 21(5), 588-593.
Zaim, S., Turkyilmaz, A., Acar, M. F., Al-Turki, U., & Demirel, O. F. (2012), Maintenance Strategy Selection Using AHP and ANP Algorithms: A Case Study. Journal of Quality in Maintenance Engineering, 18(1), 16-29.
_||_Afsar, A., Jafarnejad, A., & Sadeghimoghadam, M. (2007), Gas-Station Predictive Maintenance Planning with Hybrid Model of Fuzzy Neutral Network and PCA. Business Strategies, 1(20), 37-48, (In Persian).
Aghaii, A., Akbari, M., & Mohamadi, K. (2011), Investigation Factors Affecting the Implementation of Preventive Maintenance Notes NAJA Vehicles. Towsee Human Resource Management, 22,109-132, (In Persian).
Ahuja, I. P. S., & Khamba, J. S. (2008), Total Productive Maintenance: Literature Review and Directions. International Journal of Quality & Reliability Management, 25(7), 709-756.
Alam Tabriz, A., & Bahrami, M. (2009), Assessment of Readiness for Implementation of TPM (Case Study in Iran Chassis Maker Company). Industrial Management Studies, 13, 1-18, (In Persian).
Altuve, H. J., Zimmerman, K., & Tziouvaras, D. (2015), Maximizing Line Protection Reliability, Speed, and Security.
Altuve, H. J., Zimmerman, K., & Tziouvaras, D. (2016). Maximizing Line Protection Reliability, Speed, and Sensitivity.
Baluch, N., Abdullah, C. S. B., & Mohtar, S. B. (2011), Maintenance Management Performance-an Overview Towards Evaluating Malaysian Palm Oil Mill. The Asian Journal of Technology Management (AJTM), 3(1).
Bhadury, B. (2000), Management of Productivity through TPM. Productivity, 41(2), 240-251.
Braglia, M., Carmignani, G., Frosolini, M., & Zammori, F. (2012), Data Classification and MTBF Prediction with a Multivariate Analysis Approach. Reliability Engineering & System Safety, 97(1), 27-35.
Chemweno, P., Morag, I., Sheikhalishahi, M., Pintelon, L., Muchiri, P., & Wakiru, J. (2016), Development of a Novel Methodology for Root Cause Analysis and Selection of Maintenance Strategy for a thermal Power Plant: A Data Exploration Approach. Engineering Failure Analysis, 66, 19-34.
Chong, A. B. (2014), Product Level MTBF Calculation. 5th International Conference on Intelligent Systems, Modelling and Simulation.
Dai, Y., & Li, B. Q. (2013), The Interval Estimation of MTBF Based on Markov Chain Monte Carlo Method. 19th International Conference on Industrial Engineering and Engineering Management.
Dong, H., Zhu, J., Zhu, K., & Shi, Y.(2014), Maintainability Assessment of a Complex System Based on Field Data. Proceedings of the First Symposium on Aviation Maintenance and Management.
Dong, Z., Chuan, L., Yongxiang, L., & Zhiqi, G. (2014), A System's Mean Time To Repair Allocation Method Based on the Time Factors. Quality and Reliability Engineering International, 30(2), 247-256.
Fouladgar, M. M., Yazdani-Chamzini, A., Lashgari, A., Zavadskas, E. K., & Turskis, Z. (2012), Maintenance Strategy Selection Using AHP and Copras under Fuzzy Environment. International Journal of Strategic Property Management, 16(1), 85-104.
Guo, B., & Chen, J. (2013), Analysis of MTBF/MTTR for Logistics Service System. Fourth International Conference on Transportation Engineering.
Gupta, P., Gupta, S., & Gandhi, O. P. (2013), Modelling and Evaluation of Mean Time to Repair at Product Design Stage Based on Contextual Criteria. Journal of Engineering Design, 24(7), 499-523.
Haj Shir Mohammadi, A. (2007), Total Productive Maintenance. Esfahan: Arkan Publication, (In Persian).
Haj Shir Mohammadi, A. (2004), Maintenance Planning. Esfahan: Ghazal Publication, (In Persian).
Hotta, G., Kanetake, N., Nishimura, T., Ohbuchi, Y., & Sakamoto, H. (2014), Analysis of the Human Factor which Affects the Reliability of Machinery. Zairyo/Journal of the Society of Materials Science, 63(2), 149-153.
Ilangkumaran, M., & Kumanan, S. (2009), Selection of Maintenance Policy for Textile Industry Using Hybrid Multi-Criteria Decision Making Approach. Journal of Manufacturing Technology Management, 20(7), 1009-1022.
Jafari, a., Jafarian, m., Zareei, a., & Zaerpour, F. (2008), Using Fuzzy Delphi Method in Maintenance Strategy Selection Problem, Journal of Uncertain Systems, 2(4), 289-298.
Kan, Y., Zhu, X., Wang, L., Xu, B., Yang, Z., & Li, H. (2015), Comparison between Bayesian Method and LSE in Estimating MTBF of NC Machine Tools. Computer Science and Mechanical Automation (CSMA).
Khaki, Gh. (2011), Research Methodology with Dissertational Approach. Tehran: Baztab Publication, (In Persian).
Kolahan, F., Doust Parast, & M., Mamourian, M. (2007), Determine the Type and Timing of Optimal Maintenance and Preventive Maintenance of Multi-Component Systems Based on Reliability. Journal of Algorithms and Computation, 41, 511-523, (In Persian).
Leiva, G. P. A., Curilem, M., Araya, B., Miranda, R., & Garrido, F. (2014), Predictive Models Applied to Heavy Duty Equipment Management. Mexican International Conference on Artificial Intelligence.
Moubray, J. (2010), Reliability-Centered Maintenance. Tehran: Ariyana Ghalam Publication, (In Persian).
Movahhedi, M., Rezaee Nosraty, V., & Yazdani, A. (2009), Condition Monitoring (CM): A Solution for Reducing the Industry Expenses. Journal of Development & Evolution Mnagement, 1, 59-65, (In Persian).
Nezami, F. G., & Yildirim, M. B. (2013), A Sustainability Approach for Selecting Maintenance Strategy. International Journal of Sustainable Engineering, 6(4), 332-343.
Nikolopoulos, K., Metaxiotis, K., Lekatis, N., & Assimakopoulos, V. (2003), Integrating Industrial Maintenance Strategy into ERP. Industrial Management & Data Systems, 3(3), 184-191.
Nilipor Tabatabaii, A., Bagherzadeniri, M., & Shabani Sichani, M. (2007), Design of the Applied Model of Balanced Assessment of the Maintenance System.5th International Management Conference, (In Persian).
Pinjala, S. K., Pintelon, L., & Vereecke, A. (2006), An Empirical Investigation on the Relationship between Business and Maintenance Strategies. International Journal of Production Economics, 104(1), 214-229.
Puvanasvaran, A. P., Teoh, Y.S., & Tay, C.C.(2014), Interrelationship Between Availability with Planning Factor and Mean Time Between Failures (MTBF) in Overall Equipment Effectiveness (OEE). Journal of Advanced Manufacturing Technology (JAMT), 6(2).
Sharma, R. K., Kumar, D., & Kumar, P. (2005), FLM to Select Suitable Maintenance Strategy in Process Industries Using MISO Model. Journal of Quality in Maintenance Engineering, 11(4), 359-374.
Swanson, L. (2001), Linking Maintenance Strategies to Performance. International Journal of Production Economics, 70(3), 237-244.
Tajadod, M., Abedini, M., Rategari, A., & Mobin, M.(2016), A Comparison of Multi-Criteria Decision Making Approaches for Maintenance Strategy Selection (A Case Study). International Journal of Strategic Decision Sciences (IJSDS), 7(3), 51-69.
Velmurugan, R. S., & Dhingra, T. (2015), Maintenance Strategy Selection and its Impact in Maintenance Function: A Conceptual Framework. International Journal of Operations & Production Management, 35(12), 1622-1661.
Venkatesh, J.(2007), An Introduction to Total Productive Maintenance (TPM). The Plant Maintenance Resource Center.
Vishnu, C. R., & Regikumar, V.(2016), Reliability Based Maintenance Strategy Selection in Process Plants: A Case Study. Procedia Technology, 25, 1080-1087.
Wal, R. W. E., & Lynn, D. (2002), Total Productive Maintenance in a South African Pulp and Paper Company: A Case Study. The TQM Magazine. 14(6), 356-366.
Wu, X., Xu, D., Wang, B. Q., & Mu, G. (2013), Equipment MTTR Demonstration Method Based on Virtual Simulation. Mechanics and Materials, 401, 1855-1858.
Xia, W., Shi, Q., Wang, F., Ge, H., & Chen, C. (2016), Research on Network Maintenance Strategy Selection Based on Analytic Hierarchy Process and Technique for Order Preference by Similarity to Ideal Solution Algorithm. Journal of Shanghai Jiaotong University (Science), 21(5), 588-593.
Zaim, S., Turkyilmaz, A., Acar, M. F., Al-Turki, U., & Demirel, O. F. (2012), Maintenance Strategy Selection Using AHP and ANP Algorithms: A Case Study. Journal of Quality in Maintenance Engineering, 18(1), 16-29.
