A study on stamping of airliner’s tail connector part through FEM simulation
الموضوعات : فصلنامه شبیه سازی و تحلیل تکنولوژی های نوین در مهندسی مکانیکMohammad Sajjad Mahdieh 1 , Farshad Nazari 2 , Taif Ahmed Mussa 3 , Hossein Torfy Salehi 4
1 - Mechanical Dep. Shahid Chamran University of Ahvaz, Iran.
2 - Department of Mechanical Engineering, Shahid Chamran University of Ahvaz, Ahvaz, Iran
3 - Department of Mechanical Engineering, Shahid Chamran University of Ahvaz, Ahvaz, Iran
4 - Department of Mechanical Engineering, Shahid Chamran University of Ahvaz, Ahvaz, Iran
الکلمات المفتاحية: FEM simulation, ABAQUS, Aerospace industry, Stamping, Press die design,
ملخص المقالة :
Airliner’s parts are very critical and should be manufactured properly without any defects, because every fault may lead to irreparable happening. Therefore, the manufacturing of the parts of airliners is very significant. One of the production methods for manufacturing these parts is die press metal forming (stamping). This process which is a kind of sheet metal forming process, in recent years has become one of the most widely used methods in the field of manufacturing industrial parts with complex geometry. Therefore, studying the effective factors in the proper execution of the process helps to achieve high-quality products and optimal geometry. To analyze the behavior of materials during the die press forming process, the FEM simulation procedure should be applied. In this study, manufacturing (stamping) of a part related to the tail of the 8-person capacity airliner, is investigated through FEM simulation. The FEM simulation is performed via ABAQUS software. Due to the importance of the weight of airliners, their parts are usually made of aluminum alloys. In this project, Al6061 is designated for the mentioned part. The results of the simulation show that the designed dies are suitable and the forming process is completely performed.
[1] Sáenz de Argandoña, E., Galdos, L., Ortubay, R., Mendiguren, J., & Agirretxe, X. (2015). Room temperature forming of AA7075 aluminum alloys: W-temper process. Key Engineering Materials, 651, 199-204.
[2] Motiei, R., Pirmoradian, M., & Karimpour, H. (2022). The influence of various boundary conditions on dynamic stability of a beam-moving mass system. Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering, 14(4), 13-24.
[3] Mahdieh, M. S., & Esteki, M. R. (2022). Feasibility Investigation of Hydroforming of Dental Drill Body by FEM Simulation. Journal of Modern Processes in Manufacturing and Production, 11(2), 71-84.
[4] Mahdieh, M. S., Monjezi, A., & Zare Reisabadi, M. R. (2023). Investigation of an Innovative Cleaning Method for the Vertical Oil Storage Tank by FEM Simulation. Iranian Journal of Materials Forming, 9(4), 5-12.
[5] Rafati, E., & Mahdieh, M. S. (2013). Investigation of variance of roller burnishing parameters on surface quality by Taguchi approach.
[6] Saraeian, P., Gholami, M., Behagh, A., Behagh, O., Javadinejad, H. R., & Mahdieh, M. (2016). Influence of vibratory finishing process by incorporating abrasive ceramics and glassy materials on surface roughness of ck45 steel. ADMT Journal, 9(4), 1-6.
[7] Vakili Sohrforozani, A., Farahnakian, M., Mahdieh, M. S., Behagh, A. M., & Behagh, O. (2019). A study of abrasive media effect on deburring in barrel finishing process. Journal of Modern Processes in Manufacturing and Production, 8(3), 27-39.
[8] Vakili Sohrforozani, A., Farahnakian, M., Mahdieh, M. S., Behagh, A. M., & Behagh, O. (2020). Effects of abrasive media on surface roughness in barrel finishing process. ADMT Journal, 13(3), 75-82.
[9] Mahdieh, M. S., Zadeh, H. M. B., & Reisabadi, A. Z. (2023). Improving surface roughness in barrel finishing process using supervised machine learning. Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering, 15(2), 5-15.
[10] Zeini, M., & Pirmoradian, M. (2021). Design and construction of a unicycle robot controlled by its center of gravity. Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering, 13(2), 59-73.
[11] Mahdieh, M. S., & Mahdavinejad, R. (2016). Comparative study on electrical discharge machining of ultrafine-grain Al, Cu, and steel. Metallurgical and Materials Transactions A, 47, 6237-6247.
[12] Mahdieh, M. S., & Mahdavinejad, R. A. (2017). A study of stored energy in ultra-fined grained aluminum machined by electrical discharge machining. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 231(23), 4470-4478.
[13] Mahdieh, M. S., & Mahdavinejad, R. (2018). Recast layer and micro-cracks in electrical discharge machining of ultra-fine-grained aluminum. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 232(3), 428-437.
[14] Siegert, K., Dannenmann, E., Wagner, S., & Galaiko, A. (1995). Closed-loop control system for blank holder forces in deep drawing. CIRP annals, 44(1), 251-254.
[15] Bruschi, S., Altan, T., Banabic, D., Bariani, P. F., Brosius, A., Cao, J., ... & Tekkaya, A. E. (2014). Testing and modelling of material behaviour and formability in sheet metal forming. CIRP Annals, 63(2), 727-749.
[16] Atxaga, G., Arroyo, A., & Canflanca, B. (2022). Hot stamping of aerospace aluminium alloys: Automotive technologies for the aeronautics industry. Journal of Manufacturing Processes, 81, 817-827.
[17] Yan, Z., Xiao, A., Zhao, P., Cui, X., Yu, H., & Lin, Y. (2022). Deformation behavior of 5052 aluminum alloy sheets during electromagnetic hydraulic forming. International Journal of Machine Tools and Manufacture, 179, 103916.
[18] Zhang, F., Lin, Y., Huang, Y., Zhang, Z., & Du, L. (2022). Forming characteristics of channel-section CFRP-aluminum hybrid profiles manufactured by inflatable mandrel assisted hot-pressing process. Composite Structures, 296, 115895.
[19] Deng, L., Wang, X., Jin, J., & Xia, L. (2017). Springback and hardness of aluminum alloy sheet part manufactured by warm forming process using non-isothermal dies. Procedia engineering, 207, 2388-2393.
[20] Hua, L., Zhang, W., Ma, H., & Hu, Z. (2021). Investigation of formability, microstructures and post-forming mechanical properties of heat-treatable aluminum alloys subjected to pre-aged hardening warm forming. International Journal of Machine Tools and Manufacture, 169, 103799.
[21] J Jia, F., Zhao, J., Kamali, H., Li, Z., Xie, H., Ma, L., ... & Jiang, Z. (2022). Experimental study on drawability of aluminium-copper composite in micro deep drawing. Journal of Materials Processing Technology, 307, 117662.
[22] Bueno, M., Galdos, L., de Argandoña, E. S., Weiss, M., Rolfe, B., Lou, Y., & Mendiguren, J. (2020). Strain rate effect on the fracture behavior of the AA5754 aluminum alloy. Procedia Manufacturing, 47, 1264-1269.
[23] Attar, H. R., Li, N., & Foster, A. (2021). A new design guideline development strategy for aluminium alloy corners formed through cold and hot stamping processes. Materials & Design, 207, 109856.
[24] Kandasamy, J., Subrahmanyam, K. V. R. K., & Kumar, D. K. (2019). Finite Element Simulation and Experimental Investigations on Flow behavior of Aluminum Alloys in Equal Channel Angular Pressing. Materials Today: Proceedings, 18, 5515-5522.
[25] Mahdieh, M. S., & Zare-Reisabadi, S. (2019). Effects of electro-discharge machining process on ultra-fined grain copper. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 233(15), 5341-5349.
[26] Mahdieh, M. S. (2020). The surface integrity of ultra-fine grain steel, Electrical discharge machined using Iso-pulse and resistance–capacitance-type generator. Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, 234(4), 564-573.
[27] Mahdieh, M. S. (2020). Recast layer and heat-affected zone structure of ultra-fined grained low-carbon steel machined by electrical discharge machining. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 234(5), 933-944.
[28] Ma, W. P., Wang, B. Y., Xiao, W. C., Yang, X. M., & Kang, Y. (2019). Springback analysis of 6016 aluminum alloy sheet in hot V-shape stamping. Journal of Central South University, 26(3), 524-535.