Improving Mechanical Properties, Especially Increasing Tubes’ Strength by Micro structuring Metals Using Severe Plastic Deformation Method
الموضوعات :
سید حسن سجادی
1
(Department of Mechanical Engineering, Semnan Branch, Islamic Azad University, Semnan, Iran)
حسین پور اکبری
2
(Omran-Sanat Establishment, Tehran, Iran)
سیامک صادقی
3
(AB-Fam Conditioning Engineering Co, Tehran, Iran)
امید میرجابری
4
(Dept of Mechanical Engineering, Iran Khodro University of Applied Sciences, Tehran, Iran)
الکلمات المفتاحية: Severe Plastic Deformation, high-strength tubes, NANO structured materials,
ملخص المقالة :
Increasing material’s strength is of particular importance. Improving material’s mechanical properties such as strength could reduce the size and weight of the structure. The size and weight of the structure are among the effective parameters in design. Since the past a variety of methods have been developed to increase the strength of metals that are capable of increasing metals’ strength to a certain level. But most of these methods while increasing strength are associated with relatively high material formability properties. This is one of the most important limitations of the methods. Plastic deformation method is among the new methods that in addition to increasing the material’s strength will strengthen other desired mechanical properties of the material by micro structuring the crystal lattice of a metal. The mechanical properties of the products of this process are so better than the original metal properties that they are known as super metals. Various methods have been developed to make the materials in tubes NANO structured. Products produced during these processes despite being thinner are less capable to withstand pressure and have higher corrosion and wear resistance compared to the tube manufactured by the conventional methods. Moreover they have the potential to be used at higher temperatures and have longer lifetime. These advantages have increased the importance of plastic deformation methods for the tubs. In this research while a brief discussion on the effect of severe plastic deformation on the material structure the conventional methods for manufacturing the tube are reviewed.
[1] M. Kawasaki, T.G. Langdon, Principles of superplasticity in ultrafine-grained materials, Journal of Materials Science, 42 (2007) 1782-1796.
[2] R.Z. Valiev, A.V. Korznikov, R.R. Mulyukov, Structure and properties of ultrafine-grained materials produced by severe plastic deformation, Materials Science and Engineering: A, 168 (1993) 141-148.
[3] A. Rosochowski, Processing metals by severe plastic deformation, in: Solid State Phenomena, Trans Tech Publ, 2005, pp. 13-22.
[4] N. Tsuji, Research trend on ultrafine grained light metals: From a viewpoint of physical metallurgy, Materia Japan, 43 (2004) 405-410.
[5] L. Tóth, M. Arzaghi, J. Fundenberger, B. Beausir, O. Bouaziz, R. Arruffat-Massion, Severe plastic deformation of metals by high-pressure tube twisting, Scripta Materialia, 60 (2009) 175-177.
[6] M. Mohebbi, A. Akbarzadeh, Accumulative spin-bonding (ASB) as a novel SPD process for fabrication of nanostructured tubes, Materials Science and Engineering: A, 528 (2010) 180-188.
[7] A. Zangiabadi, M. Kazeminezhad, Development of a novel severe plastic deformation method for tubular materials: Tube Channel Pressing (TCP), Materials Science and Engineering: A, 528 (2011) 5066-5072.
[8] G. Faraji, M.M. Mashhadi, H.S. Kim, Tubular channel angular pressing (TCAP) as a novel severe plastic deformation method for cylindrical tubes, Materials Letters, 65 (2011) 3009-3012.
[9] G. Faraji, A. Babaei, M.M. Mashhadi, K. Abrinia, Parallel tubular channel angular pressing (PTCAP) as a new severe plastic deformation method for cylindrical tubes, Materials Letters, 77 (2012) 82-85.
[10] H. Torabzadeh, G. Faraji, E. Zalnezhad, Cyclic flaring and sinking (CFS) as a new severe plastic deformation method for thin-walled cylindrical tubes, Transactions of the Indian Institute of Metals, 69 (2016) 1217-1222.
[11] A. Babaei, M. Mashhadi, H. Jafarzadeh, Tube cyclic expansion-extrusion (TCEE) as a novel severe plastic deformation method for cylindrical tubes, Journal of Materials Science, 49 (2014) 3158-3165.
[12] A. Babaei, M. Mashhadi, Characterization of ultrafine-grained aluminum tubes processed by Tube Cyclic Extrusion–Compression (TCEC), Materials Characterization, 95 (2014) 118-128.
[13] H. Jafarzadeh, K. Abrinia, A. Babaei, RETRACTED: Repetitive tube expansion and shrinking (RTES) as a novel SPD method for fabrication of nanostructured tubes, in, Elsevier, 2014.
[14] M.J. Zehetbauer, R.Z. Valiev, Nanomaterials by severe plastic deformation, John Wiley & Sons, 2006.
[15] P.B. Berbon, M. Furukawa, Z. Horita, M. Nemoto, T.G. Langdon, Influence of pressing speed on microstructural development in equal-channel angular pressing, Metallurgical and Materials Transactions A, 30 (1999) 1989-1997.
[16] K.F. Al-Hajeri, The grain coarsening and subsequent transformation of austenite in the HSLA steel during high temperature thermomechanical processing, in, University of Pittsburgh, 2005.
[17] Y. Miyahara, Z. Horita, T.G. Langdon, Exceptional superplasticity in an AZ61 magnesium alloy processed by extrusion and ECAP, Materials Science and Engineering: A, 420 (2006) 240-244.
[18] R.Z. Valiev, Superior strength in ultrafine-grained materials produced by SPD processing, Materials Transactions, 55 (2014) 13-18.
[19] A. Pougis, L. Toth, O. Bouaziz, J. Fundenberger, D. Barbier, R. Arruffat, Stress and strain gradients in high-pressure tube twisting, Scripta Materialia, 66 (2012) 773-776.
[20] M. Arzaghi, J. Fundenberger, L. Toth, R. Arruffat, L. Faure, B. Beausir, X. Sauvage, Microstructure, texture and mechanical properties of aluminum processed by high-pressure tube twisting, Acta materialia, 60 (2012) 4393-4408.
[21] Y. Miyajima, M. Mitsuhara, S. Hata, H. Nakashima, N. Tsuji, Quantification of internal dislocation density using scanning transmission electron microscopy in ultrafine grained pure aluminium fabricated by severe plastic deformation, Materials science and engineering: A, 528 (2010) 776-779.
[22] M. Vega, R. Bolmaro, M. Ferrante, V. Sordi, A. Kliauga, The influence of deformation path on strain characteristics of AA1050 aluminium processed by equal-channel angular pressing followed by rolling, Materials Science and Engineering: A, 646 (2015) 154-162.
[23] S.V. Dobatkin, E.N. Bastarache, G. Sakai, T. Fujita, Z. Horita, T.G. Langdon, Grain refinement and superplastic flow in an aluminum alloy processed by high-pressure torsion, Materials Science and Engineering: A, 408 (2005) 141-146.
[24] A. Zangiabadi, M. Kazeminezhad, Computation on new deformation routes of tube channel pressing considering back pressure and friction effects, Computational Materials Science, 59 (2012) 174-181.
[25] M.H. Farshidi, M. Kazeminezhad, H. Miyamoto, Microstructrual evolution of aluminum 6061 alloy through tube channel pressing, Materials Science and Engineering: A, 615 (2014) 139-147.
[26] G. Faraji, M. Mashhadi, A. Bushroa, A. Babaei, TEM analysis and determination of dislocation densities in nanostructured copper tube produced via parallel tubular channel angular pressing process, Materials Science and Engineering: A, 563 (2013) 193-198.
[27] L.S. Toth, C. Gu, Ultrafine-grain metals by severe plastic deformation, Materials Characterization, 92 (2014) 1-14.
[28] J. Li, F. Li, C. Zhao, H. Chen, X. Ma, J. Li, Experimental study on pure copper subjected to different severe plastic deformation modes, Materials Science and Engineering: A, 656 (2016) 142-150.
[29] V. Tavakkoli, M. Afrasiab, G. Faraji, M. Mashhadi, Severe mechanical anisotropy of high-strength ultrafine grained Cu–Zn tubes processed by parallel tubular channel angular pressing (PTCAP), Materials Science and Engineering: A, 625 (2015) 50-55.
[30] C. Chen, Y. Beygelzimer, L.S. Toth, J.-J. Fundenberger, Microstructure and strain in protrusions formed during severe plastic deformation of aluminum, Materials Letters, 159 (2015) 253-256.
[31] K.H. TORABZADEH, G. FARAJI, CYCLIC FLARING AND SINKING (CFS) AS NEW SEVERE PLASTIC DEFORMATION METHOD FOR THIN-WALLED CYLINDRICAL TUBES, (2015).
[32] T. Kvačkaj, A. Kováčová, M. Kvačkaj, R. Kočiško, L. Lityńska-Dobrzyńska, V. Stoyka, M. Miháliková, TEM studies of structure in OFHC copper processed by equal channel angular Rolling, Micron, 43 (2012) 720-724.
[33] B. Mordike, T. Ebert, Magnesium: Properties—applications—potential, Materials Science and Engineering: A, 302 (2001) 37-45.
[34] A. Babaei, M. Mashhadi, Tubular pure copper grain refining by tube cyclic extrusion–compression (TCEC) as a severe plastic deformation technique, Progress in Natural Science: Materials International, 24 (2014) 623-630.
[35] Y. Wang, E. Ma, Strain hardening, strain rate sensitivity, and ductility of nanostructured metals, Materials Science and Engineering: A, 375 (2004) 46-52.
[36] Q. Wei, S. Cheng, K. Ramesh, E. Ma, Effect of nanocrystalline and ultrafine grain sizes on the strain rate sensitivity and activation volume: fcc versus bcc metals, Materials Science and Engineering: A, 381 (2004) 71-79.
[37] S.R. Bahadori, K. Dehghani, S.A. Mousavi, Comparison of microstructure and mechanical properties of pure copper processed by twist extrusion and equal channel angular pressing, Materials Letters, 152 (2015) 48-52.
[38] H. Jafarzadeh, K. Abrinia, Fabrication of ultra-fine grained aluminium tubes by RTES technique, Materials Characterization, 102 (2015) 1-8.
[39] H. Jafarzadeh, K. Abrinia, Numerical and experimental analyses of repetitive tube expansion and shrinking processed AZ91 magnesium alloy tubes, Journal of Mechanical Science and Technology, 29 (2015) 733.
[40] H. Jafarzadeh, K. Abrinia, A. Babaei, Retracted: Applicability of Repetitive Tube Expansion and Shrinking (RTES) as a novel SPD method for fabricating UFGed pure copper tubes, in, Elsevier, 2014.
