Numerical and Experimental Study of Effect of Scan Velocity in Laser Forming by Temperature Gradient Mechanism
Subject Areas : Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineeringحسن مسلمی نائینی 1 , ولی اله پناهی زاده 2 , محمد حسین پور گللو 3 , سیامک مزدک 4
1 - استاد، دانشگاه تربیت مدرس
2 - دانشجوی دکتری دانشگاه تربیت مدرس
3 - دانشجوی دکتری دانشگاه تربیت مدرس
4 - دانشجوی دکتری دانشگاه تربیت مدرس
Keywords: Laser, Sheet metal, TGM, Thermal–mechanical coupling problem,
Abstract :
In this paper the process of laser forming has been investigated using an analytical and an experimental method for three levels scans velocity. A coupled analysis has been performed in ANSYS®. Also in order to prove the predictive methods, experiments on thin sheet metals have been done when a laser of a fair power was used. Before done, experiments were designed with full factorial chosen as the experiment scheme planning. For performing experiments a CO2laser a maximum power of 200 watt is used. A CMM is used to measuring the bending angle of the workspice. Finally, a statistical analysis on the experimental data was performed. The comparison between numerical and experimental results shows the bending angle decreased by increasing the scan velocity also rate of the bending angle decreased by increasing the scan velocity.
[1] Shi Y.J., Shen H., Yao Z.Q. and Hu J., Numerical Investigation of Straight-Line laser forming under the temperature gradient mechanism, Acta Metallurgica Sinica, Vol. 19 No. 2 , 2006, pp. 144-150
[2] Magee J., Watkins K.G. & Steen W.M., Advances in Laser Forming, J. Laser Applications, Vol. 10, Issue 6, 1998, pp. 235-246
[3] Hoseinpour Gollo M., Moslemi Naeini H., Liaghat G.H., Torkamany M. J., Jelvani S., Panahizadeh V., An experimental study of sheet metal bending by pulsed Nd:YAG laser with DOE method, Int. J. Mater Form, Springer-online (In press)
[4] Wegener K. & Adelhardt M., Shipbuilding experiences a revolution, Industrial Laser Solutions, Pennwell Corporation, Tulsa ,Vol. 17, No.12, , 2002 , pp. 9-12.
[5] Panahizadeh V., Moslemi Naeini H., Mehreban M. and Mazdak S., Investigation of Bending Angle in TGM Laser Forming Process Using DOE Method, Tehran International Congress on Manufacturing Engineering (TICME2007), Tehran, Iran, Dec. 2007.
[6] Yongjun Shi, Hong Shen, Zhenqiang Yao, Jun Hu, Temperature gradient mechanism in laser forming of thin plates, Optics & Laser Technology , Vol. 39, 2006, pp. 858–863.
[7] Moslemi Naeini H., Panahizadeh V., Mazdak S., Mousavi H., TGM Laser Forming Process for Sheet Metals –an FEM Analysis Approach, Turkey Int. Congress on Manufacturing Eng. (Diemold2007), Turkey, 2007.
[8] Z. Hu, R. Kovacevic, M. Labudovic, Experimental and numerical modeling of buckling instability of laser sheet forming, Int. J. Machine Tools & Manufacture Vol. 42, 2002, pp.1427–1439
[9] ASM Metals Handbook, ASM International, 10th Ed. 1990.